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3 Types of Schedule Agreements
SAP® ECC
SAP S/4HANA®
New
Materials Manager
Purchasing Buyer
Supply Planner
Contract & Supplier Management
P2P
MD04; ME33L; ME38
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, I'm Martin, and in this video we will focus on how to take advantage of SAP's schedule agreements. Now the reality is most people don't even know much about schedule agreements let alone that there are three different types. When used properly it can really help streamline procurement procedures, provide the suppliers of the forecast and ensure we get the resources and services we need when we need them. So Kristie, how about you tell us about these three types of scheduling agreements? Sure Martin. SAP, as you mentioned, offers three unique types of scheduling agreements, each offers powerful features when used correctly. And in this demonstration I'm going to focus on three key things. First of all, the types of scheduling agreements and their key differentiators. Second, the minimum setup that is required to work well with MRP. And third, a few of the key features that make scheduling agreements so useful to a buyer or planner. Scheduling agreements can be so helpful to us where we have suppliers that are delivering to us on a regular basis and we're able to accumulate their purchases all into one outline agreement. It allows us to set targets and it allows us to control things like our firm, slushy and free zones, and be able to communicate effectively with the suppliers about what each of those means. So today I want to walk you through just the very basic definition of the three different types of scheduling agreements that are available to us in SAP and where to find them, and so we're going to go under logistics in our menu path, and then we're going to go down to materials management, and then as you likely have guessed, we're going to go into the purchasing section, and then within that you'll see this section called outline agreement. Now outline agreements come in a couple of different forms, we have contracts which may be in the form of quantity or value contracts, and then we also have our scheduling agreements, and much like our purchase orders this is supported by list displays and reporting that's associated with it. Now within scheduling agreements though we have a couple of different types of scheduling agreements. We have our scheduling agreements that are related to stock transfer scheduling agreements, so moving from one facility to another, and those are going to be our LUs. And then we have scheduling agreements that are associated with our suppliers, and those are going to be our LPs and our LPAs. And so I'm just going to come in here and I want to show you the difference between the two. So let's go ahead and look at this one first, so this is an LP and an LP if you're first getting started, and maybe you've tried this going across facilities, so you've got some LU scheduling agreements where you're moving product back and forth and now you want to try something new. The next level up from that for dealing with your external suppliers would be your LPs and these are scheduling agreements without release, and I'll show you the difference in a moment, but it's a very basic outline agreement, so you can see here we have material and we have a target quantity and then associated with that, populated by MRP is going to be our delivery schedule, so that's what we'd actually be sending to the supplier instead of an actual purchase order, and I'll show you what that looks like here. And come in here and click on this delivery schedule and you can see we've got different line items that are due on different days. So it looks very familiar to us in terms of what we would see for replenishment across time. Now the awesome thing about this versus a purchase order is that if I have to come in and do some maintenance or if there's an adjustment that needs to be made, I'm doing an expedite request and I need to realign my dates, I can actually come in here to the whole delivery schedule for this particular material. I can do that from MD04 from the delivery schedule ME38 itself and I can actually come in and make all the adjustments that I need to write from one screen rather than having to open up discreet purchase orders and the other thing it allows me to actually share information with the supplier if I want to give them things that go further out, and let me show that to you here. So I'm going to come in here, I'm going to click on this item details or additional data button, and I can see here I have some new fields that I don't have on my purchase order, and that is this firm trade off zone. So I have what is essentially a firm zone, fully committed, supplier is either approved to manufacturer or approved to ship, depending on how you define it internally and with your suppliers. I have a trade off zone, which might mean that they are approved to manufacturer but not yet approved to ship or it may be that they are approved to position themselves to be able to produce, so we've got some gray goods commitment. And then we have the free zone, which is really just our overall forecast sharing of information with them. And then we can also control what MRP is going to do in terms of reacting and responding to this. There are no releases that are required for this in terms of actually generating a release to the supplier, of course you can still have your purchasing related releases in terms of your spend you may send this through, but this is just an ongoing document that is regularly updating and you're setting your controls in terms of what MRP is able to update versus what it is that you would like to update and control. Not a lot of history in terms of the changes in the delivery schedule that's driven by demand. Certainly changes that we're making to our data is tracked but when we have quantity changes to the delivery schedule generated by MRP that's not going to be tracked here. And so as soon as we update, then we're just controlling and scheduling our output to the supplier. Now, an LPA is a little bit different, we actually get some difference in the way that we're going to control that information and so let's take a look at that and you'll see the difference immediately. This is great when you need a little bit more control, you want to be able to see exactly what you have released to the supplier. You're generating a release and official release to them, you're choosing how that release is happening, when it is happening, and then you're tracking the changes. So you've got your current quantity and your previous quantity and all of that information is going to be held for you historically. And when we go in here and we look at the same thing, so we're going to go into the additional data, you're going to see we have a few different fields here, and I'm just going to go down a little, and this is the big guy here. We have this thing called a creation profile and we also have a just in time indicator, so we can actually generate a release for them to ship against, and then we can provide them with a separate document, a separate output that is their forecast. And in here we're able to actually control a lot of different things and we could talk for a very long time about this, but some of my favorite things are the aggregation horizon, so we can choose that over a certain period of time, they're going to see daily aggregation and then after that they might go to something like a weekly or a monthly. So you can see just in time delivery schedule, we are sending them the information in daily buckets. In the forecast delivery scheduled and based on the time horizon, we're actually starting to aggregate that up, and we can also do things like incorporate planning calendars. We've got tolerances in here that will allow us to control the way that we're receiving against those goods, and then we also have the ability to control when these things are generated. So we can control how often and even what day of the week and how we're actually sending that information through to the supplier, so this is very helpful. So think about it as LUs internal use, moving from one facility to another, they have their own separate set of transaction codes. LPs and LPAs depend on the amount of specificity and tracking and the way that you want to send that information to the suppliers. And then especially if you are working with a kanban environment or you're trying to get very specific in terms of like milk runs and those kinds of things from your suppliers, then this can be really helpful and LPA is very helpful in having that additional control. Again, we could talk for hours on this but hopefully that gives you just a little bit of information to wet your appetite and know that there are different types of documents to meet your different needs. So in summary, we have covered how three types of scheduling agreements will allow our buyers and planners. To efficiently track their spend MRP to do the heavy lifting so we don't have to do that manual maintenance. And being able to manage through different kinds of scenarios with different scheduling agreement types. Thank you Kristie. I mean obviously using this feature helps to optimally manage suppliers and increase our procurement performance. So if you want to learn more about how to get the most out of your SAP system please check all the other videos we have and if you can't find an answer to your question please submit a suggestion.
Contract Consumption Management
SAP® ECC
SAP S/4HANA®
New
Materials Manager
Purchasing Buyer
Supply Planner
Contract & Supplier Management
P2P
MD04; ME01; ME33K
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Martin here, and in this video we will focus on how to take advantage of SAP's contract consumption management capabilities. Contract consumption management features gives organizations a centralized, automated system for managing contracts, making it simpler to track and keep track of how much of the goods and services promised in those contracts are actually being consumed. Kristie, how about you tell us a bit about contract consumption management? I'd love to Martin. Contract consumption management is a powerful feature when used correctly and in this demonstration I'm going to focus on three key things. First, how consumption is tracked versus target and where we can see how we are tracking to that target. Second, how we connect our purchases to the contract, or essentially call off from the contract volume. And third, the importance of validity periods and managing our spend versus contract, especially if we have guaranteed particular volumes to the supplier and may need to renegotiate based on the rate of pull. Sometimes we get the volumes wrong versus how the demand will actually fall. It happens, but contracts can help us to proactively manage that and negotiate a positive outcome for ourselves and our strategic partners. All right let's go in and take a look at how we manage the consumption against a quantity contract. So we know we have two different kinds of contracts that we can issue. We can have target values or target quantities. In either case we're able to see the consumption or how much of that contract that we have used and so I'm going to go in here and just grab one contract and you'll see that this is , ME33K is going to be your transaction code to go in and take a look at this and I've got a particular contract in mind I'm just going to go ahead and pop in. This one's a really simple one, so it should be good for us to take a look at and review what's going on and you'll see here we've got our agreement number and then we can see the agreement type and if you ever forget, you can always click on this and then click on this little dropdown and it's going to let you see the description for which kind of contract you're dealing with. So your MK's or your quantity contracts, your WK's are your value contracts. So this is allowing us to accumulate history so that we can compare that with our terms and our conditions and our effectivity dates as we're going across time okay? And so I'm going to go ahead and close that and you're going to see here we've got the material and the short description, a target quantity, our pricing information, our material group, our plant and storage location and then if we also have some additional text related to this that maybe outlines our terms and conditions, we would be able to see that information here and then if we go up to our header level, we're also going to see the effectivity period for this so you can see this particular contract expires in May. Right now we're in the middle of February, okay so this has been good it was initiated right after Thanksgiving, so at the end of November, it's good until the end of February and then I can go in and actually look at my terms and conditions and other pieces, if I had a release strategy attached to it I could also go in and take a look at the release strategy that's associated with it. So that I know exactly what's been happening with this particular contract. So I'm just going to go back out here and come in and look at the item level and I can come in here and I can actually see the history and that's what we're most interested in today. So if I click on this, I can see that from this particular contract I now have placed 3 purchase orders and of my total target quantity of 5,000 pieces, I have released 1,137 pieces so far. So that's my 500, my 537, and my 100. That tells me that I still have remaining balance on this contract of 3,863 pieces. Now, what that remaining balance means to you is different business to business. Now, if we've committed to pulling that much from the supplier because we're on allocation over a particular period of time, a contract is a great way for us to guarantee that purchase in the background so we know how we're tracking to it, what we've promised or committed to the supplier and then we're able to negotiate based on how our demand is actually pulling. Or if we are over consuming the contract and we're beyond the effectivity target value or effectivity time period, then we know that we also need to go in and renegotiate or reupdate that information. Okay, we also know that we can maintain discreet pricing and planning parameters in the contract so that is good for a particular effectivity period and that the contract ties directly to the source list. So if you want your purchase orders to be connected to your contract, you want them to call off, you need to have them in your source list, so then you want them to be MRP relevant. You can see there's been several contracts over time for this item, all with their own unique effectivity period and all with their own unique terms and conditions. This is the most recent and it's relevant for MRP and it's also our fixed source so we know that every time a purchase requisition is generated, it's going to be attached to this source and when we convert that into a purchase order, the purchase order is going to show up in that consumption history for the contract and then we're able to see that information when we go into this release documentation or the notes here, so we can see how we're performing versus contract. The other thing you can do is you can pull this into a list display and be able to evaluate many different contracts at the same time and once you're in here you can also navigate into the individual purchasing documents if there's ever anything that you need to review. Okay and it'll show you the order dates versus the contract effectivity period and you're able to review that consumption of the contract over time and be able to make adjustments or renegotiate as appropriate. So in summary, we have covered. How contract consumption management allows a buyer to have visibility of the purchase versus target or in some cases commitment. Link our purchases to the contract based on the effectivity period or the validity. And manage one of those contracts at a time or use a complete list display to review information for a buyer's portfolio or area of responsibility. Wow, that's a lot Kristie. Thank you. Using this feature improves contract management, cost management, and supplier collaboration. Nice. So if you want to learn more about how to get the most out of your SAP system, please check out our other videos and if you can't find a video to answer your burning question, please submit a suggestion.
Contract Types
SAP® ECC
SAP S/4HANA®
New
Materials Manager
Purchasing Buyer
Supply Planner
Contract & Supplier Management
P2P
MD04; ME01; ME33K
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin, and in this video we will focus on how to take advantage of SAP's purchasing contract types. A very underutilized feature when used effectively outline agreements can give organizations real-time access to contract information, such as terms, conditions, and obligations. Empowering them to make better educated sourcing decisions. Kristie, tell us a little bit more about what SAP calls outline agreements. Sure Martin. Contracts, which are part of outline agreements, break down into two main categories and we're going to take a look at both today. Contracts are a very effective strategic sourcing tool available to us in SAP when correctly utilized. They are part of this family of features called outline agreements and they offer not only tracking but also a great deal of flexibility and automation when they reflect our sourcing strategy. In this demonstration I'm going to focus on three key things. What the two primary contract types are and the kinds of scenarios that fit each. Where we maintain key data in the contract and the importance of differentiating where it matters. For example if you have a pre-negotiated price, specific lead times or specific terms. How to invoke the contract into the planning process via the use of the source list. Okay let's talk a little bit about contracts and the different kinds of contracts that are available in SAP. And today we're talking specifically around procurement contracts so we're going to go into the logistics segment of our SAP menu, down to materials management, into purchasing. What we're looking for here is something called outline agreements. So there are a couple of different kinds of outline agreements available to us in SAP, you can see them listed here. There are contracts and then there are scheduling agreements. Today we're going to talk about contracts and within contracts there are two different kinds. The first is a value contract and the second is a quantity contract. So our value contracts are going to be used when we have terms and conditions that are based on a certain dollar of spend. More commonly these are going to be used for things like services or purchase orders that are not related to specific material numbers or specific projects that we're going through for capital expenditures and those kinds of things. Our quantity contracts are going to be anytime that we can associate a particular volume with a material and we want to be able to track that volume over time. Now there will be a second video that we'll talk about contract consumption and monitoring how that is going. But we're going to talk today a little bit more around the setup and the tieback to the material planning process. So let's go in here to change, I have one that's set up just as a basic shell and the first thing I want to talk about is the agreement type, which is that value or volume. So if you look here, this is an MK, which is a quantity contract. Our other option is the WK, which is a value contract, and I'll show you the difference between the maintenance for both. So if I go to the header here, you can see here this contract has a validity period, that is very important. We want to make sure that our contracts have a specific validity period that governs how we're tracking that spend versus the terms and conditions that have been negotiated. This contract can be used for internal purposes only if you prefer. It can also be used to be shared with your suppliers if you would like. But there's nothing that says that this has to be sent out to the supplier, it can be used to govern your own internal terms and conditions based on what you have negotiated. Now, if this was our value contract, it would be required that we entered in a target value here so that we have something to track against and this is meant to represent what we have agreed to with the supplier. You'll notice here that these fields are open for adjustment, so we are able to adjust for specific terms of payment that are associated with this contract only, as well as any specific terms in for prices, price scales, planned delivery time, special requirements in terms of shelf life, those kinds of things. You can see here, we can actually modify this based on what is going on from our negotiation standpoint. So if we've negotiated special terms and conditions we're able to do that from here. Okay so there's a lot that we can maintain in here in order to get the specific requirements for what we've negotiated in terms of our deal. So this particular contract is good for now until the end of August, so August 25th. I'm going to go ahead and back out of here and I can actually navigate over from here to our source list which is the next thing that we need to maintain if we want this to show up for MRP. Now this will only allow us to display and if I want to do a quick check to see if this contract has been added, I can see that it has not been. So what I want to do is actually go in and maintain this. So I can enter my information in manually or I can click on generate. I'm going to go ahead and generate the records, and what it's done for me is it's gone out and looked and it picked up the agreement number so it knows the contract. I want to make that my fixed source of supply, so that means that it's going to look to the contract and know that is the requirement and I'm going to go ahead and hit a one to make it MRP relevant. The other thing I'm going to do is I'm just going to adjust the second entry so that this is good at the end of the contract validity period because I'm going to continue to use this source, I just have temporary terms and conditions that are associated with this contract. Now at the end of the contract, if this wasn't the correct source, then I would leave the record exactly as it is now. That way everything after the contract end period would not have a source assigned. In this case I've been purchasing from the supplier for some time, I know I'm going to continue to purchase from them, I have a purchase info record in place that goes beyond the validity period of the contract, this is just special terms and conditions, so I'm going to go ahead and actually add my secondary source as well. So that when MRP is running, when that contract ends, it's just going to seamlessly pick up the source and continue running with it. But again, if that wasn't the case and it was just for the contract validity period, or if I wanted to see that I needed to renew, I would not enter in fixed or MRP one for that second record. I would go ahead and let it expire at the end of August, I would see I didn't have a supplier assigned and I would need to go in and deal with that as an exception. And I'll go ahead and hit save here. No changes were made. Very good. Now I'm going to go into MD04 and I'm going to look at the planning for this material. Because we set up the contract and we made it a valid source and we made an MRP relevant, I can now go out and run MRP. I'm going to go ahead and do that, and for the sake of being able to demonstrate this today, I'll make my purchase requisitions go all the way out. Okay? And that's done. I'm go back, I'm going to hit refresh. See those planned orders they've changed to purchase requisitions. Now I'm going to put on the vendor button so I can see I am assigned all the way out through the entire planning horizon because I made not only the contract relevant but that supplier relevant in general. But I can see my contract's reference now on my purchase requisition. So I'm going to go in and take a look. I'll show you on my source's supply. Here is my contract number. So when I convert this purchase requisition into a purchase order, it's going to carry the contract association through, and that purchase order spend will be attached to the contract so I can track many purchase orders versus one contract document and see the history as we go and that way I know if we're ahead or behind and I can adjust. Now, if I look at this purchase requisition that is out in September, what I'm going to see is that the contract is not associated with this document because it's beyond the validity period of the contract. So MRP is going to track that for us and those effectivity periods become very important for us to be able to track our volume performance or our value performance versus that contract. So that's a basic look at how contracts work in SAP. So in summary, we have covered how contracts allow the business to. Bring the product of their negotiations and strategic sourcing strategy into SAP by using either a quantity or a value contract. Drive specific terms and conditions, pre-negotiated master data and other information into that contract. And, reference the contract automatically by setting the source list up and reviewing the results of MRP. Wow. Thanks Kristie. Using this feature can really help improve contract management spend visibility, compliance, and supplier collaboration. So if you want to learn more about how to get the most out of your SAP system, please check out our other videos and if you have a question that's unanswered, please submit it below.
Exceptions in Source Determination
SAP® ECC
New
Materials Manager
Purchasing Buyer
Contract & Supplier Management
DM; P2P
MD04; ME57; ME21N; ME01
Hello and welcome future supply chain experts. Martin here. And today we're going to explore how we can tap into the untapped potential of your SAP system. Okay, so let's get started. In this video, we're going to explore how to resolve a common exception in the procurement process, dealing with the requisition that has no source assignment, and where possible, resolving it for the longterm. Peyton, why don't you tell us more about this particular issue and explain to us about how to resolve these exceptions in source determination. Definitely, Martin. This is a good example of if you know, you know, how great it is to be able to use automatic source determination. So step one, we're going to go in and see how we can easily tell if we're getting a source assigned in the MRP run. Then, we're going to look at the results of the tool that will tell us if we're missing sources. Show how to assign a source manually, and then remind everyone about a key underpinning to source determination, the source list. Be the right kind of lazy and fix it once. So it works the next many times. Let's go in and take a look. Now let's dive in to finding whether or not a source has been assigned for a particular material, and also a little bit about source determination in general. So I've got a test material here, which is GTS-1400-710, and I'm going to look at it in the MD04 view to take a look at how you might be able to see if a source is assigned for a material from that view. So if we hit enter it will bring us here to this lovely demand picture. And if we hit the vendor button, now I have two columns with the vendor number and the vendor name that tells me that this is the source that's designated for this particular material. And in this case, I have a quota arrangement set up for this material, and so it's giving me the sources based on that quota arrangement and based on any outline agreements I may have assigned in the source list. However, if I look at this material, same material but dash 705, and I hit my vendor button, It tells me there's no vendor and that's because we haven't assigned a source for this material and designated it as fixed in the system. So how do we work with materials that may not have a source assigned? We can do that using the ME57 and so I'll go to the ME57 transaction. I have my purchasing group which is 002. My scope of list is A. The plant for me is 1,000. Those are the items I need in order to see those unassigned purchase requisitions under my buyer code. I can also run it by release date, so I can make sure that I put in, I only want to see things that are due for release today and before, and I'll execute that. So you can see here the GTS-1400-705 is on my ME57, it needs to be ordered, in order to assign it to a supplier, I can hit this assign manually button after I check the checkbox right here. And so that's what we'll do. And we want to put in our vendor number here. For me, it's going to be 2007. It asks me if the delivery date can be met because the delivery date is in the past. We can fix that in a minute. And it pulls in that info record for me, and I hit assign source of supply, go to my Assignments, and there's my without outline agreement, the 2007, I can double click on that. I've got Order Type NB, and hit enter, and now it brings me here, and I'm able to highlight the Open Requisition, hit the adopt button and now I have a purchase order for the requisition with the supplier assigned through the manual assignment in ME57. But if I know I'm going to order it from supplier 2007 every time, then I can use the source list in order to make sure that next time the source is assigned and I don't have to do a manual assignment over and over again when I know that I'm going to order it from 2007. And the way that we do that is we go to ME01 which is Maintain the Source List. My material is already in here from the previous transaction, and the plan is correct. Source lists are plant specific, so you'll have to put that plan in down there with your material. I'll hit enter, and I can see here that no source has ever been assigned for this particular material and so I'm going to do that now to save myself time in the future for the next time this material comes up. And so I'm going to put in today's date as the valid from date to make sure that I'm checking on my suppliers and evaluating how suppliers are doing, I'm going to let the end date be 12/31/2024, I'm going to put in my vendor, my purchase org, and I'll hit enter there. I can tell it here if I want that to be the fixed vendor every time that this comes up for order, and I do. And the way that I make it MRP relevant is by putting a 1 here, you can see the drop down, makes it relevant to MRP and gives me purchase reqs. And once I save that, the next time the system generates a purchase requisition for this part, it will automatically assign it to vendor 2007 through source determination. And so here we've looked at how we can go into MD04, we can see if a vendor has been assigned to a particular material just by using the vendor button. We can go into ME57 to do that manual assignment for things that we need to order that don't have a supplier designated and then to prevent having to do that again in the future, when we can, we can go into the source list, designate that vendor as the source, make it relevant to MRP and now we've saved ourselves time in the future. So all, in summary. Today we took a look at how to monitor for purchase requisitions with no source assigned. Then we reminded everyone of how the source list supports efficient flow of sourcing information and how we can use this to avoid Groundhog's Day when the next purchase requisition comes out. The last thing I'll mention today is that source assignment can happen even in a multi source environment. For more on that, check out our videos on quota arrangements. Thanks, Peyton. That was great. I think in the moment, it often feels fast as you just fix it manually. We're in a time crunch and we just want to get it done. But by fixing the underlying master data, assuming there's a rule we can apply, we can save time to prevent this error in the long run. Thanks again for sharing. Hey folks, if you want to know more about this particular topic, master data, lead times, etc, please check out our video catalog. And of course, if you have a specific question, feel free to ask the chatbot.
Lead Time Management
SAP® ECC
SAP S/4HANA®
New
Materials Manager
Purchasing Buyer
Supply Planner
Contract & Supplier Management
IBP; P2P
MD04; WPDTC
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi Martin here, and in this video we will focus on how to take advantage of SAP's lead time management capability. When used correctly, lead time management helps organization manage the lead times it takes to complete procurement and supply chain activities. From ordering raw materials to delivering finished goods to customers. So Kristie, tell us how to make the most out of SAP's lead time management. I've got some great tips and tricks for you Martin. Lead time management is a powerful feature when used correctly and in this demonstration I am going to focus on three key things, which are all around how we review the quality of our lead time master data. Number one, how we can use weighted plan delivery time calculations to see if our master data is consistent. Number two, how weighted plan delivery time calculation provides us with lead time performance information. And number three, the prereqs for being able to get quality information out of this very powerful transaction. Lead time performance management with WPDTC, waited plan delivery time calculation. So this transaction comes with the Surgeon General's warning. It is very powerful and with great power comes great responsibility and the reason why this transaction is so powerful is, first of all, the quality of the information that it provides is very dependent on how well our processes are organized and second of all, from this transaction, you can actually update your master data. And so we want to be very careful with that and make sure that we understand the values that we're seeing and we believe them and we're updating the correct information before we actually just turn folks loose to try to use this and to apply the information that they're seeing here. Okay, so that's your surgeon General's warning. So what does this show us? So you can see here we have the master data information on the left hand side so the info record that it's using for the comparison, the purchase organization and the purchase, and the plant, the supplier, and then the material. And then over a little bit further we have our plan delivery time that's maintained in that info recorder, the plan delivery time that's sitting in the material master. So there are some reasons why these might be different but we should know what those reasons are, so if we have multiple sources of supply, we have a plan delivery time with a particular effectivity period, we have a situation where the supplier has one particular plan delivery time that they're obligated to but we need to do something more conservative in planning. Those kinds of things but they should be very purposeful if they are different from one another. We have multiple sources of supply that are managed by quota arrangements so we get the right assignment through the planned delivery time in the info record and the info record's going to be the most important place we're maintaining that. Next door to that is the planned delivery time maintained at the vendor level, so in our vendor master. This is where we would have the same plan delivery time for all the materials coming from that particular supplier. And then lastly, is the calculated plan delivery time, that is the difference between when the purchase order is placed and when the goods are received. So this is the real supplier performance as the system would see it, or how they've been performing from the date of PO issue to the date of goods receipt. So this assumes a few things. This assumes that we are placing our purchase orders on the release date, so neither too early nor too late, that purchase requisition gets converted into the purchase order, the purchase order gets released to the supplier. So we maintain our flexibility for as long as possible before we're fully committed to that PO, and we're making sure that we are honoring the stated lead times from that supplier so making it very fair for them to be able to give us our product on time. It assumes that we are receiving goods in, in a timely fashion. So those are real time and accurate ,and it assumes that when we are asking the supplier to expedite we're giving them less than lead time that we are having that conversation with our suppliers as well, so it's a fair evaluation. And you can see here, this is always the hard part is we have to go through and say okay, what is actually happening is 42 days, what we are seeing in the info record of the material master so what we are using for MRP is 11. That means that there's a pretty significant variation in what the supplier has been actually delivering to us and this is going to be over a period of time, so in this case it was about a six month evaluation. This is really important because we are making promises that we want to keep both to manufacturing, to our sister plants, to our customers based on this lead time information so all of our planning is done here. Sometimes it's the opposite though, in this case down here we are planning for 35 days but they're delivering in 24. So is there an opportunity there to be able to reward the supplier for that, adjust the lead time, et cetera? Because if the supplier is able to perform in less without, major expedites, but they're able to accommodate that they're outstripping their performance, then we want to make sure that we're accounting for that because that's less inventory that we have to hold or buffer in order to make sure that we're in a position to promise. Okay. Very, very important stuff. So we can actually dive into the details here by hitting expand and this will go in and it will pull up the individual information for each of these records. So you can see here, let me scroll down just a little bit for you, get some records. You can see here that for this particular material, so 1066127, we've got all of these different purchase orders that have come in and it's calculating for us the number of days between the PO date and then the goods receipt date. Okay and it's going to give us that information as our calculated planned delivery time because that's the reality of what's happening. And so we can use that information then to go in and update our lead time records if appropriate. We can use that information to detect any process and efficiencies so when we're issuing purchase orders, on time, are we receiving goods on time? Are there any communication breakdowns that are occurring? It allows us also to even think about different master data parameters. So let's say that part of the reason the supplier is always off is because they deliver to us consistently every Wednesday, so can we use a planning calendar to set up for that kind of delivery? So understanding the variation and then working to resolve it or update our master data accordingly. Okay, very important. And then we want to just look for the overall consistency of our master data as we look across that info record and the material master and the vendor record if we've got things maintained in all three. Now, one word of caution, I talked a little bit about some reasons why the material master and the purchase info record might be different. One of those is going to be relevant for MRP. So if the purchase info record is not relevant for MRP, then it's the material master. The word of caution here is that MRP is going to plan according to that value. So let's say, for example, here's a good example, the material master says 9, the purchase info record says 12. When that purchase requisition gets converted into a purchase order, we're going to get a surprise if we're using the material master to plan, because what will happen is that purchase requisition, when it gets converted into a purchase order, is going to adopt the information and the purchase info record, and it's going to add 3 days to that plan delivery time. So this is really important to make sure that we have the right source of information flagged as relevant to MRP and we would do this in the source list. So if we don't have that, then the worry is that when we go to convert it into a purchase order we could see that change. But lead time performance management, super important, get in here regularly, review how your data, so what you believe is happening, looks compared to what is actually happening. Scrub for outliers, understand root cause, but then go in and update your records accordingly, based on negotiated lead times with the supplier and conversations with them around their performance. WPDTC will help you with your lead time management. So in summary, we have covered how lead time management will allow you to. Review the consistency of information across the different data maintenance points in SAP. Compare planned lead times to actual performance. And reconcile records for improved planning and performance. This is a powerful transaction and with great power comes great responsibility. Yeah, thanks Kristie. Truly a mouthful that transaction. So using this feature however, does improve the accuracy of delivery dates, resource planning, and inventory optimization. So once again, if you're looking for more information on this particular transaction or other features in SAP, please feel free to check out our video catalog and if you have a question, please submit it below.
Request Quotes or Proposals
SAP® ECC
SAP S/4HANA®
New
Materials Manager
Purchasing Buyer
Supply Planner
Contract & Supplier Management
P2P; PM
ME39; ME41; ME42
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin, and in this video we are going to focus on how to take advantage of SAP's request for quotes or proposals capability. The RFQ process in SAP allows the buyer to solicit bids from multiple suppliers and centralize that data collection right in SAP. It's a widely underutilized feature that when use correctly promotes flow through the procurement process and allows us to make strides in strategically managing our spend. Kristie, tell us more about this underutilized feature called RFQ. I would love to tell you more. Request for quotes or proposals is a powerful feature when used correctly and in this demonstration I'm going to focus on just three things. First, where this highly underutilized feature lives in SAP. Second, the basic structure of the process. And third, the advantages via integration of facilitating this process directly in SAP. All right, let's talk request for quotes in SAP. So a lot of us are not using this functionality, in fact very rarely do we see people going out and doing RFQ's. They may be doing it for some things around large commercial projects, capital buys, services sometimes. But even then, it's really lightly used and almost never do we actually see people using this for things that are actually inventory materials. And so I want to go through today and highlight what this actually looks like and some of the capabilities, and I'll tell you if you're in S/4 and you have Fiori, there's a lot of additional, cool stuff in that they've really reorganized how the data flow works in terms of how it's presented to you and when you try to do things like go in and rank your suppliers and do comparisons, you've got a lot of nice analytical features in the way that that's going to present information to you and how you actually select which supplier you want to award. So you have that to look forward to and we will do a video specifically on that to give you more of the flavor there. But I did want to just mention it because it gets, it gets pretty cool. I'm going to click on materials management here and go into purchasing, so then this is all going to be pretty familiar to us. So we've got our purchase orders information, we've got our purchase requisitions and our outline agreements, all those transaction codes down below that, hopefully we're using all three. Down below that we have our RFQ or quotation information. So I'm going to go ahead and open that up, this is where we do all of the RFQ and quotation work. And you'll see here we have two different folders, so, request for quotation is the actual RFQ and that process flow quotation is actually working through and managing those results as they're coming back in from the suppliers and being able to do that comparison and ranking so that you can make a decision on who you would like to award to. And it's really nice that you can compare multiple suppliers directly in SAP so you can make that determination. But let's go into the request for quota and I'll come in here and I'll show you what the beginning screen looks like for creation but then I'm going to actually go in and show you one that has already been started, so you can get an idea of what it looks like once you've got it going. So first of all, RFQ type it's going to be AN, it's going to be standard for you, language key is EN so if you want to present this in English, or you can set another language key just like you would on a purchase order, so that you're getting that translation if necessary. You've got your RFQ date, so the date that you're actually going to issue the RFQ, and then the quotation deadline. So when they need to have it back. If you have an internal reference for the RFQ number and you've allowed for that in your configuration, you can enter it. Otherwise, the system is just going to generate that document number for you, just like it would for a purchase requisition or purchase order. Mandatory, you're going to need to enter your purchase organization and your purchasing group, and then down below if you'd like to default any information in across all the line items on this request for quotation, you can enter these in and that will go ahead and add them appropriately for you. Now what's most exciting though, and where I really wanted to draw your attention is this. So first of all, if you have something where you are periodically quoting, so you need to send an RFQ out, and then you've got reasons why you need to quote that on a periodic basis, once a quarter, biannually annually, every 24 months, whatever the case may be, you can actually copy a prior RFQ and bring that over all the information so that you can send it out. If you're sending RFQs out to separate suppliers and you want to be able to copy and send a unique document to each supplier, you can do that here. The other thing that you can do is if you have a purchase requisition that's been submitted into your procurement department, and you need to convert that into an RFQ, you can do that and it will inherit all the information that's already been entered into the purchase requisition that's relevant for the quotation process. And then lastly, and I think is very exciting is you're able to actually do this from an outline agreement. So let's say that you have a contract or a scheduling agreement that is up for renewal, it's coming to the end of its validity period, you can go out and quote it by copying in a lot of that information directly into the RFQ. So that's super nice and that really helps that periodic flow and I think also if you're looking for a use case, for me, if I'm thinking about some of the challenges of working through those documents that should have very clear validity periods, this is one of the ways to help accommodate that whenever it is that we need to go out and we want to rebid or want to create a more competitive environment and go across a couple of different suupliers. So let me back out here and what we're going to do is we're actually going to go in now and take a look at one that is in flight and go in here, and I just want to give you a little bit of a better idea of what the bones look like once you're inside. So you'll see it looks very similar to a number of our other purchasing documents. So requisitions or even setting up the header level or item level of your scheduling agreements before you get into the delivery schedule. So you'll maintain a item category of appropriate, your material number if it is a material, and then if not, your free text will go into the short text field, which will be the description for what it is that you're looking for. You'll maintain your quantity and your unit of measure, your anticipated delivery date, and then any other information around material groups, plant storage, locations, or text, so you can maintain and attach different texts and information here to make it easy for your suppliers to understand what it is that they're quoting and actually go through the quotation process. And from here we can actually go in and start to look at a few other things. So you can attach a release strategy, so you want to prepare your quotation, but then you would actually like to have somebody review it before it goes out. You're able to invoke that release strategy here. You can come in here and you can actually set up the details around this item. So you've got your RFQ quantity. If you had different deadlines across the different items on the RFQ, you can set those up here, and then you can also set up any reminders to remind your suppliers of when this is due so that you're sending that information out to them on a regular basis. If your supplier has their own material number, you can maintain that reference here, and then if it's attached to a particular quotation or line item, you can also enter that information. In addition, you also have additional data, and so this is where you can maintain anything that is specific to how this item should be delivered to you. So something like planned delivery time, if you have specifics around weights and dims that might be helpful for the supplier, you can maintain that here as well as anything around any type of incoterms or any other things that you would want to negotiate in terms of how they're going to perceive this. And as you're tracking through your entire process end to end from RFQ all the way through the actual procurement cycle with final procurement document, then you can also maintain other information here that would help with that. So if you're maintaining the same batch number for example, and you want that to flow all the way through and you have a specific batch that's required, you can maintain that information. In addition to that, you can also associate a delivery schedule with your RFQ. So you're able to go in and and set that up across time. Now, generally speaking, you're not going to do that you're more than likely going to let MRP go ahead and provide that but if your supplier needs to see a rough forecast for what those volumes look like across time, in order to be able to produce that quote for you so you can see how the volume is broken down, then you have that capability. Most of the time you're going to be doing something like a validity period with an overall target quantity but in the cases where you have special commodity types or special services rendered where you need to be able to see that information in more detail, you are able to maintain that here. Okay, now lastly, and the one other thing I wanted to show you is just if we come in and we look at the kinds of selection you have in terms of ranking for being able to review your results, you can actually bring in results from several different suppliers and we'll go into the quotation segment here, and you can come in here to do price comparison and that is going to be under ME49, that's going to be the transaction code, and you can see here, you can bring in specific quotation numbers, you can bring in a collective RFQ if you've got multiple out there that you're trying to combine together, and you're able to come in and decide how you would like to see that ranking occur. So you can go through and review the different options so you can come in and take a look at what you want to include. So if you've got discounts or delivery costs, if you need to do any type of price calculation or determination in order to be able to see that landed cost, you're able to do that, and then it will come up with a simple ranking list and you can make your selection to be able to award that to your supplier. So very helpful in terms of being able to search and bring that information in and go through the process and we'll do another video around what it looks like to do that comparison in Fiori so that you can see how this process has continued to evolve and some of the new tools that are available. So, RFQ is very useful and you can see that they can fully integrate into your process if you think about your periodic reviews, trying to create that competitive environment without having to come up with a new document, being able to copy over, being able to reference contracts or outline agreements in order to be able to send those bids out and then be able to compare multiple suppliers to determine how you'd like to place that volume. So in summary, we have covered how requests for quotes or proposals allows you to be able to. Send requests and consolidate responses from suppliers all under one central document. Move from the RFQ stage through purchase and treat this as an integrated function positioned for pull. And lastly, supports reporting that is ripe for evaluation, especially when it comes to monitoring and managing supplier performance and figuring out how we can best set our partners up for success. Thanks Kristie. Using this feature automates and streamlines the procurement process, reducing the time and effort required to manage the process manually. Getting our procurement cycle started on the right foot pays dividends back to the organization over time. If you want to learn more about this feature and other features in SAP please feel free to check out our video log and of course if you have any specific questions or comments, please submit then below.
Spend Analysis
SAP® ECC
New
Materials Manager
Purchasing Buyer
Supply Planner
Contract & Supplier Management
P2P; PM
MC$G
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi Martin here, and in this video I want to focus on how to take advantage of SAP's spend analysis capabilities. When use correctly spend analysis can provide organizations with a comprehensive view of the spending patterns and enables identifying opportunities of cost savings as well as process improvements. This is one of the strategic capabilities available in SAP that helps us rise above the individual transactions and hone in on those opportunities. Kristie, how would you take us through a demo on this? You bet you Martin. Spend analysis is a powerful feature when you use correctly and in this demonstration we're going to focus on three primary things. First, we'll dive into spend analysis and explore some of the key figures that are available. Second, we'll take a look at how you use spend analysis tool to dice and slice and create tops list based on different characteristics. And lastly, we'll explore how spend analysis can help us to identify anomalies that's close and near and dear to my heart. All right, so one of the best ways that we can enable our sourcing strategy is to be able to go in and do some spend analysis and I think a lot of folks don't even know that this is here. So this is MC$G and it is my favorite transaction for going through and evaluating our spend with our suppliers, and you can see that this is a report that has a lot of different information in it. So in this case, we have it sorted by supplier. We are seeing our purchase order value over a period of time, so this is our last six months, this is the value of purchase orders that we've placed with each of these suppliers. It has our goods receipt value so this is how much we have received from those suppliers during those same six months and then it has our invoice amount, so it will have how much we have been invoiced over the last six months. And so depending on your terms and your lead time, you will see differences here because it's based on what of those activities has occurred over the last six months. One of my favorite things about the spend analysis is it also helps us to catch anomalies. So when we take this down to the material level, which I'll show you in just a moment, we can evaluate our purchase order price versus our invoice price. Now again, terms will cause some variation here but let's say that you've just gone through and you've done a quarterly or yearly update on your pricing and you want to make sure that you don't have any pricing issues. Maybe you've made a fat finger and you've added an additional zero, it happens all the time. You can catch that in your purchase order price, so you'll see something that is really outside the normal, you'll see it in your roll up of your purchase order value. So when you know that you've had a recent price change, you can use this to help you to detect anomalies and how that pricing has been loaded. The other thing that you can do, because there's lots and lots of key figures available to you, is you can come in here and you can see how you're progressing in terms of how you're using the more strategic pieces of the procurement suite. So contracts, quota arrangements, scheduling agreements, requests for proposals or quotations, all have entries here, and you can pull those in to see how you're using them, what the number of occurrences are during that same time period and evaluate how those particular pieces are getting adopted. So we can see here we have 39 contract items and I'm going to sort that in descending order, and so I can see which suppliers have contracts that'll let me see the suppliers. I can then go in and I can explore, I can drill in to see from here, I can explore what is going on from a material standpoint or material group, plant purchase organization or month. So I can see the month that those were issued in or the materials that they were issued against and that allows me to explore a little bit more of what's happening. And probably most important is just being able to do the general spend analysis. I'm going to back out here. These are our suppliers, I'm going to sort this by purchase order value, so the suppliers that we've had the most activity with are going to come up to the and then I can even go in here and do a tops list. So the top, however many. So I need to select the key figure I'm looking for, click on the top number, and I could do my top 10 or my top 20, and I can start to really take a look and see how my spend is spreading. Especially when we talk about doing something like material group, that'll let you see how effective your material group classifications are, think about grouping and prioritization and being able to get that signal, that's really important. One other important call out here is that you also want to take a look and see what's going on in terms of your free spend. So I'm going to go in here and just come in again. I'll show you what this looks like from the very beginning. You'll notice that this is coming in at the material level and you can see here that I have 5.5 million of my 16 million over the period of evaluation has no material number associated with it. So that's a free text PO so it's largely untracked spend, so as much as we can, we want to classify this. So the next level down for that would be to drill into that particular spend category. So watch the 5.5 million when I do this, I'm going to click on it and I'm going to say, okay, tell me the split out by material group. So you can see now I'm looking at just that 5.5 million dollars and I can see the split by material group. So I'm going to go ahead and again and sort and descending order, and I can start to see if I've got good buckets here that will allow me to get a signal in terms of being able to evaluate in my spend. And then I can come in here and I can drill in further to see what suppliers were involved. I'm going to do that and here's all my suppliers. Now again, I can sort descending order and I can run a tops list if I wanted to, bring that up to the top, and now I want to look at it by month. Now this is free text, a lot of times these purchase orders are for services and there's just one big PO but we'll see what we get here so I can drill down again. Again, I might be looking for anomalies or how my spend is flowing going by month. Okay, and now I can sort this in ascending order and I can start to chart this across time, so I can come in here to assign series graphic and I could actually look at my PO versus my goods receipt versus my invoice just to kind of see how everything is tracking and look at this across time. And then I can look for how those things are stacking up or where I have terms, I would expect to see some differences and I can start to see how the flow of my invoice that has been issued versus my goods receipt versus my purchase orders are lining up. So it really need to be able to do that and map it and start to get some signal out of the spend. We could spend hours talking about this, there's so much fun stuff in here that's really helpful to the process, but this is your spend analysis report an MC$G and lots of good stuff for you here in terms of being able to evaluate how that spend is slowing and also to detect anomalies in the process as you go. So in summary, we have covered how spend analysis allows you to. Be able to evaluate spend and trends over time. Detect anomalies and spend patterns, pricing and terms. And evaluate how we're doing with making smart use of RFQ's, quota arrangements and outline agreements. All really important stuff. Thanks Kristie. Through spend analysis we have an amazing ability to surface opportunities to manage our spend, refine our strategy, and ensure that our buyers have the tools they need to be successful day to day. So if you'd like to learn more about other features and functions in SAP please feel free to check out our other videos and of course if you have any further suggestions feel free to submit them below.
Supplier Confirmation: Order Acknowledgement
SAP® ECC
New
Customer Service
Materials Manager
Production Planner
Production Scheduler
Purchasing Buyer
Contract & Supplier Management
P2P
MD04; ME22N
Howdy supply chain enthusiasts, Martin here. And today we're on a mission to uncover hidden value in your SAP system. So buckle up and let's get started. In this video, we're going to discuss one of the most valuable communication and collaboration tools that SAP has to offer. Supplier Confirmations Order Acknowledgement. Kelly, I know this is a hot topic. Please tell us more about this and why specifically is it so important? You bet, Martin. This is a key capability in SAP that is often underutilized. but can really change the game in the quality of the information that supports MRP and ATP, and it does not have to be difficult to set up or maintain. You're probably getting a lot of this information already. In today's demo, we're going to highlight. How this first step in supplier provided confirmations, the order acknowledgement, allows us to know that the message has been received. Passes the baton to the supplier to provide updates if the situation changes on their end. And allows SAP to stay informed of those changes. Let's go in and take a look. I love this topic because it is all about creating visibility and getting everyone, including SAP, on the same page so we can plan well, make smart decisions, and manage exceptions. Communication is key and the order acknowledgement is the first past communication with the supplier. The first thing we want to do is determine what kind of confirmation we would expect to see from our supplier. We would set that rule with the confirmation control key. This is master data that can be set in several different records in SAP and it tells us what kind of confirmation steps we expect to take a PO through before receiving the goods. You can see here, we're in the stock requirements list. Right from this screen, I can see that we have a few PO lines that look different from the others. Do you see this reference here to a shipping notification? This PO has changed status because there is a confirmation from the supplier. Let's go in and take a look at that. Here's the PO in question and it's automatically taken us to the line item we were just looking at. You can see here that there is a tab called confirmations. In this tab, we can see the confirmation control key. This is going to tell us what the types of confirmations are that we expect to see as the PO lives out. It might be expected to receive an acknowledgement from the supplier that they have the PO in hand and will deliver as requested. Or, on a different date than requested. In which case, we might get the exception message, so we're alerted that the date provided does not align with the current needs. That's great! Then we can have that conversation if needed. The supplier may confirm but may need to break the shipment into two different dates. We can handle that right from the confirmation as well and we don't have to go in and create new lines on the PO. We have a need and they've provided a delivery schedule. Sometimes, especially on longer lead time POs, something will happen either on our end or the supplier's end, and they may need to confirm back a change to their prior commitment. Even if this is bad news, we want to know about it, and our exception monitoring will help us know the size of the problem or if the change is going to be okay. Over time, the back and forth with the supplier may become richer and you may choose other types of communication requirements like advanced shipment notifications. That's very helpful for knowing where the supplier is in the process. So you can know what options you have when you need to request the supplier's increase on an order, decrease an order, speed the delivery up, or slow the delivery down. If it's already on its way, that's a very different conversation than if it's not even due to leave the building for two weeks. Knowing where we are in the process and when we expect those communications to happen is key. We then have another level of collaboration that helps us to know if we're ahead or behind, or if the message was simply not received. So how do you get started? Select suppliers that you are regularly engaged with and who are sending you this type of information today, even if it's via email. The information can get into the SAP through manual maintenance. It sounds like a lot, but if you're regularly maintaining dates anyways, this may work for you. You could use an upload tool and some basic SAP list reporting to create an easy way to communicate your order book to your suppliers. Allow them to send it back and then upload it. Or, there are standard EDI protocols that can be used if your supplier uses EDI or a portal. Start small for big gains and just keep growing over time. So let's bring this home with a few key takeaways. The use of confirmations and specifically order acknowledgements supports collaboration. Through two way communication. And creates the visibility for MRP controller, MRP, and ATP. Back to you, Martin. Cool stuff. Thank you, Kelly. Getting this communication out of your email and into the system is a fantastic step forward in supporting the speed and the quality of data necessary to compete in today's market. So, thank you. So folks, if you're curious about this and other related topics, please check out our video catalog. And of course, if you have a burning question or suggestion, please submit it below.
Supplier In-full Reliability
SAP® ECC
New
Materials Manager
Purchasing Buyer
Supply Planner
Contract & Supplier Management
IBP; P2P
MC$8
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, I'm Martin, and in this video we're going to focus on how to take advantage of SAP's supplier in full reliability capability. So when used correctly supplier in full reliability reports will help an organization improve supplier performance by monitoring the reliability of their suppliers delivery quantity commitment. This is all about in full portion of the on-time in full KPI. So Kristie, tell me more. For sure Martin. Supplier in full reliability is a powerful feature when it's used correctly. We often focus on the on time, but neglect the in full. In this demonstration we're going to focus on three things. How this reporting tool is set up to reflect the rules of the business for quantity thresholds. How we can control and define the period of evaluation and drill down to look at trends versus outliers. And where it may be helpful to look at our delivery tolerances to help reduce noise and then focus on our areas of improvement when the quantity deviations are truly meaningful. So there's a variety of ways that we can look at our supplier performance in SAP and we're going to be exploring a number of those in our upcoming videos. But this one is really focused around the in full component of on time and in full. So if you think about it from the standpoint of is the supplier reliable in terms of how they are delivering the quantities that we are requesting from them? So in this report, there's a number of key figures that are available to us. So you'll see here we have our suppliers going down the left hand side of the screen, and then over here we have these key figures. These are our quantity variances, and these are defined at the purchase organization level. So you'll set your quantity tolerances there, and then as you are receiving against the purchase order, it's going to go ahead and start bucketing those for you, and so the middle one is typically your exact quantity. So in this case we set up our tolerances to be 10% under or 10% over. So if the supplier is within that, then it's going to show up for us in this middle column here. That's the good column. Next to that, if we move to the left, this means that they are under-delivering, and in this case it's 10 to 20%, and then over further to the left is the next category, which is under-delivering by 20 or more percent. Same thing over here to the right, now they're over-delivering by 10 to 20% and we're over-delivering by more than 20%. So the other thing that this does is it helps us to really fine tune our tolerances and our tolerances really should be done by different commodity types. So as you're working through and you understand what the agreements are with your suppliers, but also looking at the industry information so you know what the typical under and over delivery tolerances are by commodity, that can really help. And why is this important? Because you do not want to get that phone call every time the purchase order hits the receiving doc that they're delayed in receiving it in because of a quantity variance that falls within standard. However, you absolutely do want that call if it's something that needs to be caught at the dock and so you can have the conversation with the supplier. So we want to alert on the things that are important and differentiate where it matters and not on the things that are within the acceptable tolerance range. It also reduces the lifting on the purchase order to go in and close out. So let's do a little something here. Let's go ahead and sort this, I'm going to sort in descending order, so this is going to bring to the top the highest number where we have been really under-delivering on our purchase orders. And then I can start to drill in and see what's happening. So this is at the supplier level right now. So what happened with the supplier that they had 93 occurrences. I can then drill down either by material group, by plant or purchase organization, by the supplier's country of origin, which could be really important or by month. And so I'm going to go ahead and break this out by month, we're looking at about a six month range here, and I could see, oh, all of this, every single one of those occurrences, something happened specifically in September. And then I could drill in here to see what materials or material groups were involved and go in here and grab the materials. And I can see it was all on one particular material. So now I have some information where I can go through and either go, oh yeah, that thing happened in September I am aware of what happened that's been resolved, we haven't had any recurrences, that's good, I'm checking to make sure that it's staying steady. Or it's been happening a lot, I've got several occurrences spanning several different months or several different materials. Now I want to go in and have a conversation with the supplier. The other thing that's great about this report is that it flows to your buyer negotiation sheet, which is really helpful for having those periodic meetings with your suppliers to talk about on time and in full performance, price performance, all of those different things. So very helpful, and you can look at that both from a supplier perspective as well as a material perspective. We'll take a look at our on time portion of this in another demo, so make sure you keep an eye out for that and I hope this was helpful. So, in summary we have covered how supplier in full reliability allows you to be able to. Have productive conversations with your suppliers on their performance and opportunities for improvement. What can we do to support their success? How do we know where we may need to take action to protect against variability and volatility? And lastly, the capabilities to drill down to evaluate outliers versus ongoing trends that really need addressing. Thanks Kristie. It sounds like it's all about communication and collaboration. If we can identify where we're struggling we can work together to improve, I love that. Okay, so if you'd like to hear more about this feature and other features in SAP please feel free to check out our other videos and if you have a specific video request feel free to submit it below.
Supplier On-time Delivery
SAP® ECC
New
Materials Manager
Purchasing Buyer
Supply Planner
Contract & Supplier Management
IBP; P2P
MC$6
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, I am Martin, and in this video we're going to focus on how to take advantage of SAP's supplier on-time delivery capability. So when used correctly, supplier on-time delivery reliability can help organizations track supply performance and collaborate effectively to improve that performance. This is evaluating the on-time portion of the on-time in full KPI and is so critical to an organization's success in planning effectively with their suppliers. Okay, so Kristie, I know this is a KPI that's near and dear to your heart, tell us more. I'd love to Martin. Supplier on time delivery reliability is a powerful feature when you use correctly, and in this demonstration we're going to focus on three key things. First, how we can set up meaningful thresholds that drive performance improvements. Second, the intelligence that comes from drilling down or evaluating trends across time. And third, how to open conversations with our suppliers to collaborate for improvement. There are a variety of ways for us to track our supplier performance in SAP, and this is one of the reports that will help us with that. So if you think about supplier performance for on time and in full, this is the on time report to help us understand what is happening. So this is MC$6, is the report that you would be after and you can come in here and you can run it by a variety of different selection criteria, by country of origin, by supplier, purchase organization, or plant, and then for a date range. And what it's going to produce for you is this little grid that lets you know how these suppliers are performing over that period of time, based on the delivery date tolerances that you've defined. And so once you've defined your delivery date tolerances and you're starting to receive information into these buckets, then you can rename these columns to reflect that. So I can tell you that this middle column here is typically what you would consider to be on time with whatever tolerances that you have set up, and then this might be a certain number of days early, and then beyond that. So let's say that this was 3 days early and then this was anything greater than 5 days early. Same thing over here, 3 days late, anything greater than 5 days late, and you're able to start to drill down and see what is happening. So let's take, for example, let's grab some of our suppliers that have been struggling with being a little bit late and I'm going to sort this in descending order so it pops everything up to the top, and I can come in here and actually start to drill down and see what's happening. So this particular supplier you'll see is actually a little all over the place, right? So they're very little in terms of being on time, but they've got quite a bit on both of the outer ranges. So then you can start to think through what could help that supplier to be able to improve their performance. The other thing that it will help us to do is evaluate our lead time performance and see if there are any adjustments that we need to make. So it's very important for us to be able to hold our suppliers accountable to their stated lead time, but it's also very important for us to plan according to the reality of when it is that they're going to deliver. So we'll have some other conversations around how to accomplish that in terms of your master data but what we can do right here is we can actually drill down and see where this problem is occurring. So I can go for this particular supplier and say, okay, how did they look across the month? Was there one particular month that they were struggling with or were there several, drill down by month, okay and so I can see the spread here. So really no deliveries yet this month and then if I look at the periods of evaluation spanning back across time, there are definitely some months that had more challenges than others. So the majority, for example, of the lates that fell into that mid-range happened in September of 2022, so something may have happened there. The other thing we can do is use this to help make sure that our processes are going well on the dock, that we're receiving things in, in a timely fashion, that our goods receipt information is accurate, real time and up to date, and that we're judging our suppliers fairly in terms of what we set out and expectations for them. So if I was curious what happened in the month of September, I could even go into this month and then I could drill down a little bit more. So when every time you're drilling down, you're looking a little further, a little deeper into that particular drawer, and I could go into material or I could go into supplier country of origin. I could even go in just by material group and start to work my way through what is actually happening. So just out of curiosity, let's see how many materials were involved in this. I'll choose material and let it roll and then I can see, oh, there was one particular material where we were having issues and that's going to explain the majority of it. So now I can think about what happened, understand if that was an outlier or an isolated incident, and then really focus on the trends. So things that are recurring month over a month, or where there's a variety of materials that are involved to see how we can help that supplier to be able to improve their performance. This will also flow through to your buyer negotiation sheet, which is great for periodic review in terms of on time and in full performance, as well as price performance, and you can look at that both from a supplier and a material level. So really good and helpful information to have when you're having those periodic meetings with your suppliers. So in summary, we have covered how supplier on time delivery reliability allows us to. Improve performance through collaboration. Identify where intervening measures are needed or necess. And define what on time means to our organization. There are so many tools out there for supplier scorecarding. The value of this analytical tool is that it's available right here in SAP anytime we wish to look at it, and by populating these structures with the definitions that are meaningful for our particular business and enables another valuable tool, the buyer negotiation sheet. Thank you Kristie. Using this feature opens a door for productive collaboration with our suppliers. Through this collaboration, we get miles closer to aligning our plans, schedules, and actual delivery. That's harmony for everyone. If you'd like to know more about this particular topic and another one that Kristie mentioned around buy negotiation sheets, there are many videos on this. Please feel free to go check out our video catalog and if you have any other suggestions feel free to submit them below.

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What Is a Scope of Check?

A succinct definition of SAP's Scope of Check

8 min
New
SAP® ECC
Order Fulfillment & ATP
OTC; P2P; PTM
MD04; CO09
The best way to learn is by doing so welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, Martin here, and in this video we'll be discussing checking rules as a part of ATP scope of check. Now this is a definition video on focusing on one key term within ATP process that holds a lot of power and is often misunderstood. This can lead to a lot of chaos and confusion as organizations work hard to begin their ATP journey, and understanding or believing in those results actually. Kristie, I know this is a really hot topic but checking rules, kind of the basics of ATP, take it away. Kristie: Hey, Martin, so great question. Sometimes it's good to take a step back to basics and make sure we're all on the same page with these different definitions. Today, I'm going to use SAP to bring the definition to light and walk through what exactly a scope of check is. What it influences, and how to check and see what scope of check is in [00:01:00] play. I'll also highlight some things that can cause hiccups in the process. Let's go take the tour. Alright, let's use SAP to help give this definition a little bit more life. ~Um,~ I am in CO09, ~um,~ which is the Availability Overview, and I really love this ~list.~ transaction because what it allows us to do is to go through and actually see what is available based on the checking group and the checking rule and it also lets us know ~kind of~ what the end of the lead time is for this item so we know that we should see the situation for planning if we're not running terribly behind we should start to see that even out and we should start to see recovery that should be the next available time to start to take in a customer order. So here's how I got to this transaction. I actually got here from MD04. So I'm going to go ahead and just navigate back and show you how I got here. So I went to Environment and I went to ATP [00:02:00] Quantities. So if you think about MD04 as being the place to be for our planners and buyers and our MRP controllers our schedulers, this is the place to be if you're checking availability, and that might be availability for sales documents, it might be availability for ~um,~ delivery, so customer orders versus deliveries versus stock transfer orders, or even for material that needs to be available for use in manufacturing. And the picture, the rule set that we're going to see is defined by the scope of check and that scope of check is the combination of the checking group and the checking rule. We will have a video that goes through the definition of the checking group and the checking rule, which makes up the scope of check. Now, if you're not sure how you got this particular checking group or checking rule as you were coming into this transaction, let me go back to MD04 and just show you one other thing, this is one of the hidden gems of the stock requirements list [00:03:00] that we highlighted in that video by the same name. So under Settings and Settings, if you come over here on General Settings this is what is controlling the checking rule that you are coming into that transaction, also for when you are doing your order report. So typically for an MRP controller, ~if it,~ if you're buying raw materials, your checking rule is going to be something related to production planning. I've modified that here because this is a finished good, and I want to take a look at it from the sales perspective to see what is going to be available and when. ~So,~ That's how it knew what to pull through, and the other thing I can do is, if you are on the ~um,~ customer service ~or,~ or customer excellence side of the house, you probably are coming directly into this transaction. So I'm just going to do a slash in CO09 and you'll see that it's actually going to prompt me for which checking rule I want to use. We'll talk more about the [00:04:00] definitions, but if you think about this, this is the progression through the process. So planned order versus production order, ~so~ a dependent requirement versus an order reservation, customer orders, a sales order versus delivery, so there's a progression there and that's how it knows what to bring in. And this is important because the combination of these two is what sets the rule for checking availability, so what is allowed to be included versus excluded. And you can see over here in your stock overview, this is the type of stock. This is the kind of stock that is eligible for consideration in the process. It tells us whether we're considering replenishment lead time, so if it's 15 days and we don't have any stock on hand, we know that we can make it and we will have it reliably in 15 days, so we're going to be able to go out and make that promise without any type of capacity constraint or consideration on material availability. We can go in and look at the storage location level information. And then also over here on inwards and outward movement, so [00:05:00] what other types of demand are competing with this particular requirement? And what do I need to factor in as I'm going through and seeing what is left over for this particular item? And then what am I allowed to include in terms of inbound inventory that's on its way in, as well as my certainty, the quality of my housekeeping, and the reliability of my information on what may be over and past due. And this is one where we do want to be really cautious, we want to be able to include receipts from the past and future. We want to be able to get our housekeeping in order and make sure that things are neat and tidy, we've got the correct over and under delivery tolerances. As soon as you start to exclude this, you really do have a significant chance of over planning. So only in very specific business situations should this rule be changed. And the other one that's really big is the replenishment lead time. So if you'd like to know more [00:06:00] about the checking groups and the checking rules that get us to this little playbook that tells us how we're going to determine whether inventory or inbound goods are going to be available for this order, how much we have available to promise, there will be other videos that go through specifically those definitions as well as the requirements for what you should or should not include. But the definition for today, for today's scope of check is the combination of your checking group and your checking rule gives us the rules for what can be included or not in your ATP quantity. Alrighty, thanks for exploring that with me. Being able to clearly articulate a definition can really help to ensure everyone is on the same page and talking about the same thing. One of the things we hope Reveal TV will do is promote a common framework of understanding, which enables critical thinking and excellent conversations. Understanding definitions for the big ticket terms [00:07:00] is essential for getting there. Today we learned. The definition of the scope of check. How we can figure out what scope of check is in play. And lastly, when and what some of the common hiccups may look like. Over to you Martin. Martin: Okay, great, thank you Kristie, much appreciated. This makes a lot of sense if you're thinking about it. We have different expectations for the state of our supply chain, depending on where we are in the process. We should have different levels of firmness and commitment and flexibility. So again, thank you for that, I appreciate that a lot. You know, a picture is worth a thousand words and the best way to learn is truly by doing. So folks, if you want to learn more about ATP and checking rules, please check out other videos related to this topic. And of course, if you have a specific question please feel free to submit it below.

What Is a Skip Lot?

Definition and purpose in boosting efficiency and performance focus

5 min
New
SAP S/4HANA®
Quality & Batch Management
P2P; PTM; QM
MM03
Hey there, fellow seekers of quality, Martin here. Managing a supply chain requires the right product, at the right place, at the right time, at the right price, and more specific, at the right quality. So let's talk through one of the key features SAP offers to support us in getting there. It's called skip lots in quality management. skip lots offer an incredible effective technique for building efficiency into the quality management procedures where demonstrated quality is in place. It allows us to focus time and attention on the areas that is the highest risk while permitting more flow where the risk is less. Today, Tom is going to talk us through skip lots. Tom, tell us more and help us understand what skip lots are. Hi, Martin. Let's start with a couple of quick things, and then we'll dive right into the system and see where the skip lot setup happens in the material master. So here's the deal. A skip lot is a sampling procedure whereby we are sampling only a fraction of the goods coming in. It allows us to keep an eye on things without checking everything and can be very useful when the demonstrated performance is high. Or, we don't have regulatory reporting requirements for a full inspection and the risk is not very high on the material that is subject to inspection. There needs to be a solid proven track record from the source and for the material. Let's jump into SAP and take a look at our skip lot procedures. It's important to remember a skip lot is simply a procedure that SAP allows us to skip inspecting certain lots instead of inspecting every single lot. This is particularly useful when the quality of the product is consistently high. So as we can see, we're in the material master in SAP on the Quality management tab. We're going to focus our attention on the inspection setup. When we go into inspection setup, down here it shows us skip lot allowed, which is currently checked on. The other important factor to this, when we're looking at skip lot procedures, is our dynamic modification rule. The dynamic modification rules are what actually dictate the procedure we follow with skip lots. So as we hit our drop down menu, we can see the available options for our skip lot procedures. We would focus our attention on skip lot procedure Z02. We can see we would inspect 1 lot, then skip the following 3 lots upon inspections. If we would shift our focus to the Z03 skip lot procedure, we would inspect 5 lots and then skip the next 10 lots. This is the procedure that SAP will follow when we set up skip lots. Setting up a skip lot in SAP increases our efficiency. It reduces the number of inspections required, leading to decreased inspection time and cost. It can also help us focus on risk management. It allows the quality team to focus their resources on the lots that are more likely to have quality issues based on our historical data. It'll improve our quality throughput. It speeds up the process, by minimizing inspection delays for lots that have high probability of meeting our quality standards. The key factors we have to remember when setting up a skip lot is our historical data. A skip lot procedure should only be based on a robust history of quality , to ensure the only lots with proven consistent quality are skipped. Using skip lots effectively can lead to a significant improvement in our quality management efficiency, but it should only be implemented with careful consideration of the quality risk involved. Thank you very much for taking the little walk through SAP with me. Let's take a moment to highlight the importance of what we just ran through. Skip lots are an effective technique to prioritize our time and energy towards the materials that represent the highest risk. Because we are only sampling some of the materials and not every good receipt. We need to keep up on the sampling, it must be timely. We also need to be vigilant in monitoring the results. If something comes back out of spec, it's very important that we take a decision on upping our inspection procedures for that material or supplier. We need to constantly monitor and stay on top of what's happening. This is a great technique when used correctly and offers flexibility to meet specific business needs. Hey Tom, thanks again. Much appreciated. Skip plots are an important tool in the quality management arsenal. I'm glad you were here to help us discuss it today. Thanks again. It really is going to help us focus our prioritization in both control and flow. Hey folks, if you want to learn more about quality management or even some of these additional features that we talked about today with Tom, please use the chatbot. And of course, if you have a specific question or suggestion for us, submit it below.

What Is an IDOC Error?

Overview of IDoc errors covering what they are, where they occur and why

8 min
New
SAP S/4HANA®
SAP Optimization
OTC; P2P
WE02; WE09; VA03; ME23N
Hey folks, Martin here. Getting different systems talking with one another is often a challenge. Yet there are some great benefits to being able to send and receive information, particularly with communicating with our customers and our suppliers and just other systems in our landscape. Fortunately, there's a lot of standard best practices and communication protocols to lean on. When things are going well, we can manage issues as an exception. And today we have none other than Rutul to help us talk through IDoc errors and how we should think about proactively monitoring and managing them. Rutul take it away. An IDoc error lets us know that there has been a failure in processing a communication. This is very important because it's meant to make an update in your SAP system and it's failing, There's a load of important messages that can be sent back and forth. The errors really break down into three broad categories. Application errors. Syntax errors . And system errors. As a business team member, you are likely addressing a lot of syntax errors if you are actively monitoring your IDocs. Let's go in and talk about some of these places where you can see these IDoc errors. All right, here we are in one of those monitoring tools to catch, analyze, and resolve IDoc errors. There are several options in the system for example, BD87 or WE02, WE05, depending on your role and organization you might have different authorizations to these tools. One of the most common ones that we actually go through is the WE02 or 05. It will tell you by partner number or by specific IDoc messages and so on, there are multiple filtering options available in this transaction to see the errors or processing status of IDocs in specific areas, for example, you only want to look at for customer or vendor IDocs. You can filter those messages through the selection criteria and easily narrow down your search criteria. So what is an IDoc? IDoc stands for the intermediate document and IDoc is actually SAP specific terminology ortechnology or tool that is used to bring in the data in this SAP system. The flow is that there's EDI translation happening between the two partners and APO system is SAP. The translation that comes in or goes out to those partners or customers is an IDoc format. It may sound like a little technical and boring, but many of the IDocs errors are usually data errors or incorrect partner information, and so on and so forth. As I mentioned, the IDoc is an SAP terminology and the communication between the two partners happens through EDI, which means there are set specifications that SAP expects IDoc to be in and when that doesn't happen IDoc fails in SAP system and you have to use these tools to monitor and see those errors and correct those errors. It's very important that we not only address these errors in a one-off manner. We have to analyze and see the pattern, so to speak. When we talk about the IDoc errors and, resolve these errors long term. For example, a customer is sending you an order through EDI and it's failed in SAP system. So there could be a couple of very common issues related that, for example, a material number. What your customer is sending you is not matching up with what you are expecting in SAP system and IDoc will fail and say, hey, I cannot translate this material number. That's a very common error that you have to now work with the customer to say, hey, what are you sending? Are you sending the right part number? So on and so forth. And perhaps either change the settings in the EDI specification or within your SAP system communicating with them to say, okay, this is what I expect and then you can resolve this error for a long-term solution rather than changing or fixing in the one-off situation. One of the other common situations we get is where a customer order comes in and it has the SAP cannot find a ship to location, you know, ship to partner for that order that's coming in. And this is where a customer has lots of locations that you are shipping to and you are doing business with, and you are doing EDI with, but only some of them have been set up in the system. I. So now a new location automatically tries to send in an order but there is no ship to partner in your SAP system and IDoc will fail and say, hey, I cannot determine the ship to location. Or worse, it will attach an incorrect ship to location.Those type of situations are very common but this is where you can come in here and look at those errors and correct these errors. On the flip side, let's say you are doing business with your vendors you are sending the purchase orders to your vendor and they are sending you order acknowledgements or advance ship notices and so on from their side and it's failing. On the flip side, let's say you are doing EDI and communication and sending the purchase orders to your vendors. And your vendors are sending you the order acknowledgements or shipping notifications and those type of transactions back, and you see that it's failing. One of the common reasons these transactions fail is because they're sending you multiple acknowledgements for same PO or multiple advanced ship notices for same purchase orders again and again, and this is actually the bright side . We know in advance that things are coming in, we know that paperwork will be wrong, but at the same time, you want to also make sure that these occurrence are not happening again and again. We have to correct this at the transactional level as well, and communication level as well with your vendors so that it does not happen. We want these messages to constantly deliver to their destinations. We want the IDocs to flow in automatically. That is the purpose of it, so that it processes it without any issue, and being able to have these regular communications without any manual entry every time. It does help in removing the human struggle hours and allowsour teams to focus on what matters. IDocs provides us with an excellent opportunity. For communication and collaboration. When used effectively and monitored and addressed, they reduce the burden of actually the manual entry on our teams and lower the risk of data entry errors. Think about some of the examples, from today around sales orders and PO confirmations. That's a lot of manual work that can be alleviated with the proper use of EDI and resolution of IDoc errors. If we monitor these issues daily using some of the tools that we talked about today, we can achieve a good level of process efficiency. Hey Rutul, thanks a lot. That's a nice summary of benefits, balanced with necessary care and feeding. So again, thanks for the details. Hey folks, we don't always get into the technical topics specifically around how data is flowing from a technical perspective, but we do have a few others. If you're trying to find some of those, use the AI chatbot.

What Is the Purpose of MRP?

Find inspiration on why pursuing MRP is essential

10 min
New
SAP® ECC
Procurement & MRP
PTM; P2P; DM; OTC
MD06; MD05
Hey there Reveal TV community. Today we're going to go back to basics and produce a quick video to sure up the foundational understanding on the planning engine in ERP called MRP. Now we have loads of videos around MRP, but this one is for those of you who are not really using MRP today and want a little level set. First of all, I want to clear up confusion around the acronym. MRP stands for Materials Requirements Planning. Second of all, we commonly hear organizations say that they don't run MRP. Most of the time, this is not true. MRP is merely running along in the background. You've just never had the opportunity to find the value in the results. This is an epic journey filled with value. And today we're going to start with some inspiration. It is in my opinion that there is no better human in this world to get you excited about MRP than my friend, Sean. He has helped dozens of organizations come to grips with the journey and quality of MRP and has seen the outcomes for the business and for the people time and time again. So Sean, please tell us more about the definition and the purpose of MRP. Like many things we encounter in life, getting MRP up and running and delivering great value can be challenging. However, at the core, it's very simple. MRP's purpose is life to the supply, the demand, and it does so by determining what is needed. How many are needed. And by when they are needed to be there. It's time and quantity, it's primary school math, at scale, running on a set of rules, which are discussed in some of our other videos. It's a plan for every part in each location. Now then, let's go and we take a look. Well, welcome to the demo on what is the purpose of MRP. Now, in his introduction, Martin addressed MRP as an acronym and acknowledged that MRP stands for Material Requirements Planning. This is important because it is a good descriptor of what MRP does. However, what we want to do this morning is to use a transaction called MD06, and we are going to look inside of a plant at what does the MRP list look like in terms of the last run when MRP ran. And we'll take a look at that out there and you can see here there is a date at which the last MRP ran, which tells us this is the last time that MRP went to work to produce a plan for replenishment. Now we already know that MRP is responsible for determining what materials need replenishment, how many, and by what date. And that's all according to the rules that we've set. Now, most organizations run MRP on a regular cadence. And so even if you don't trigger it yourself, it's out there producing replenishment plans and managing the balance of supply and demand. It's a really, really good communicator. So let's look at our find in lists, which is really a material finder. Let's just focus ourselves for a moment on the group 4 messages where MRP is telling us what has happened. And we'll notice down here are my group 4 messages on the side. The first one, it's telling us is that these are the new proposals that we might want or need to review and to act on. It then also tells us that these are proposals that have been changed and we might want to look at that in case we've already acted and sent out an inquiry, whatever the situation might be, but we may want tolook at that because it has changed. It can even tell us that the replenishment has been triggered by the explosion of a bill of materials. Now, this last one is important to mention because MRP came about to allow companies to scale effectively as product assortments became more diverse, BOM's became more robust, and with more changes MRP could follow the rules and start letting us know if we had inconsistencies or if there were any other challenges that were out there. Now if you've ever wondered about these messages here that MRP is sharing with you and want to get some more background, I'll close this for the moment, you'll see here's an information tab. Inside of that information tab we get to see the groups, the messages, and what their definitions are. And I would encourage you to go and watch some of our other videos where we've done a ton of work around specific messages in terms of understanding and giving you insight into what they are and how you might want to respond. But if we go back to the Group 4 that we were dealing with, maybe let's just see from the highlights some of those exceptions that are coming out against those materials. You'll notice that it highlights them for me and if I go in to take a look at each one, I start to see my Group 1 messages. Here they are down here. This is a new requirement that came about from the last MRP run. And I get that opportunity to look, here's a good one, it's got plenty. All these new requirements have suddenly hit us, and we're going to have to respond to this, and make sure that we bring those materials in on time. Because often these messages , they get neglected. And we really need to guard against that. We spoke, for instance, earlier on about the message 42, which is the second one. So the proposals have been changed. Likewise, we allow the system to do the heavy lifting, we can get in and we can find a material that has now been changed, where the message is telling us it's been changed and we may want to act on that. And as we just go through, we'll just look at a few of those and you can start to see where these changes are and determine whether that's going to have an issue for us. Now, lastly, what I want to do is just to go back to all the exceptions and look at what's known as Group 8. So we look at these Group 8 messages. This is really telling us that MRP was unable to run, and you'll see there's quite a few of these that are out there, that it was unable to run and we need to fix or address the issue or the master data that is preventing MRP from running these materials. If we were just to take a look at it, here's an example for us, this one says it's in status blocked for procurement, warehouse does not allow for planning. So there's a rule that's put in place, but we still have an MRP type that wants to be planned, and therefore there's a conflict, and we need to take a look at trying to resolve that. Okay, so once more, if we go back to our exceptions, and we just look at a couple of materials, and I'm going to pick one or two. I'm going to pick this material, 1417. I'll say find that material, there it is. And when I start to look at it, here I start to see all of these new requirements that are out there. So I can see a number of new requirements which is message 01 for replenishment. So it's seeking supply for the demand and it's following certain rules. And so we don't have to do the math ourselves. Instead, we can focus on managing the process and then proactively intervening with exceptions as they occur. We saw it earlier on with some of the message 42, the new proposals. That is exactly the same thing that we would want to take some action and make sure that we stay ahead of the game as far as looking at business operations Now, the truth is there are probably tens or maybe hundreds of thousands of parts of several locations to plan across. And we quickly lose the ability to scale when only people are involved. And so MRP, it really is our next best friend, provided we have the right rules set in place to enable accurate replenishment proposals. And so folks, I would encourage you to explore what MRP has to offer. It can be a bit of a hill to climb initially but it gets easier as we go and the view from the other side, I can tell you, is great. MRP is a highly effective approach to managing replenishment at scale when it's set up and running well. It requires the discipline of daily cadence to stay relevant and move from the theoretical to the practical and operational. To recap our conversation today MRP is a rule based engine that produces a proposed plan for replenishment. Its job is to supply the demand. And when it's really humming, it puts us in a position to proactively manage by exception, alerting us to deviations from plan so that we can make decisions on how to best move forward and assure quality of supply. I'm a fan, Sean, that is amazing. Thank you for telling us more about MRP and thank you for showing us the power and the purpose of this particular functionality. Thanks again. Hey folks, if you want to learn more about MRP, there is an entire video catalog on MRP and all the exceptions and results related to that. And if you have a specific question, please feel free to submit it below.

What Is the Ripple Effect?

Seeing is understanding: discover the Ripple Effect visualized in SAP

8 min
New
SAP® ECC
Demand & Supply Planning
DM; P2P; PTM; OTC
MD04; MD13
Hey, hey, welcome back supply chain superstars, Martin here. We've got a good one today. Did you know that there is a tool in SAP that will allow you to visualize the connection between a supply element for a component at the lowest level of the bill of material and the final demand element that is planned to serve? Now, we'll acknowledge that it's not the prettiest graphic that you'll ever see, but for the purpose of impact and analysis and connection, it's a very powerful tool. We have two videos on this topic. One on the visualization end product, and the other goes into detail around the pegging report. What we're talking about today is the end result known as the ripple effect. To take us through this excellent feature in SAP, Sean's going to be sharing with the team about how this specific report can actually help us. Sean, take us away. Well, well, well, Martin. How the tables have turned, my friend. Usually, it's Martin who talks about the ripple effect. Today, I get to put my own spin on it. This is exciting. In our walkthrough today, I'm going to focus on three key things. First, I'll carry on the definition Martin started to frame up on what we mean by the ripple effect. Second, I'll show you how to navigate to it and zoom in and out once you're there. And lastly, I'll give you some insight as to why this is so useful. As they say, a picture paints a thousand words. So let's get in and take a good look. Right folks, so here we are and what we're going to do is we're going to go into a transaction called MD04, which is your stock requirements list. And in this stock requirements list, I've chosen a material PLA-BLK, so this is 3D black printing and it is for plant 1000 and it's going to open up the stock requirements list for me and we can see the details that are currently in there in terms of the requirements and so on. And what I want to do is I want to select one of those supply elements. So here is a planned order at the top and we'll look at that planned order and go to what's known as the pegging report. If you notice down the bottom here is a button called pegging requirements. It has the upward arrow. So I click on that and what it does, is it opens up the pegging requirements for me that's related to that particular planned order. And what I then want to do is I want to say, well, show me this geographically , how does this look from a graphical point of view that portrays what's happening in the pegging report. And on the top button here, there's a graphic. So if I click on that, there it opens it up. And what it's doing, and just simply put what the ripple effect is about, is having a visible view that sees the connection and the links from the supply element component, which is here, all the way through to the intended purpose to which it is supplying and supporting. In this case, it's a forecast. So the intended outcome here, or the support that it's for, is for this forecast, but it could just as well be for a sales order or for a delivery. And in between it, we notice all the layers and levels of production in between where that requirement is coming from and what the supply is trying to supply to. Now, one of the neat things inside of this report is that when you get a much more complicated view than the one that I've got here, which is pretty straightforward, it's pretty simple, it's a great example to show graphically what this looks like. You have this functionality of zoom in and zoom out. And so let's just assume if this was a very complicated and dense, you can hardly read it. If I was to hit the zoom in button, see what happens? It increases the size to the point that I will get to, to say, I can see now what these other elements are in terms of the links between the elements from the supply all the way through to where that demand is coming from. So in this case, as I said, it is a forecast. Now we get to stages very often that it's far more complex than this graphic and that's why we need the zoom in capability. So let me show you a quick example of that ripple effect, now take a look at this one. How detailed is this? Oh my goodness, it really does have multiple layers. There are multiple drivers of demand in between the supply element and the demand element. There's all these different production pieces that are part and parcel of the process. And so what this is showing us that where it is way more complicated, it's very useful for us to be able to use that zoom in functionality so that we can understand the ripple effect. We want to understand inside of this, what is it that these are all touching? What is that ripple effect so that we can get to the point of having debate and really looking to improve things. So if I go back to my example, in this case, now I was going to zoom out. There I have, in this case, fortunately, the entire example. And I can then look at what are all of these pieces of the puzzle that make it up. Now, here's a really cool thing that one can look at as well. The real value of doing this analysis and seeing this graphically is when it comes to the quality of the conversations that are going to direct us towards what that outcome looks like. That's really what the whole notion is about. What is the quality of the conversations that we can use these graphics for? And it's going to help us to uncover issues relating to, say, good or bad forecasts. It may be overdue sales orders. Maybe there's missing materials, incomplete production orders, deliveries, and so on. But it really helps us unpack that. And just by way of a quick example, if I look at one of these planned orders in between. If I was to double click on that planned order, look what happens. It opens up the details that are behind it. And so when I get into that conversation as a team, when I get into that conversation as a production team or as a purchasing team, whatever it might be, I can start to look at really what's going on. I can understand the links that are inside of that and it makes things so much more easy for me to understand. And I can see now from the links, from the supplier all the way through to that demand picture. So it really is a phenomenal opportunity for us to have those conversations. And I want to encourage you, that as you get out there, take a look at the ripple effect that you're seeing on your business and use this graphical functionality to enable you to get to a point where you can have good conversations. And with that, we're back in the studio. I hope you found that walkthrough helpful. Today, we wanted to give you a little bit of how you can be curious and explore in your own system. A few key things to keep in mind. One is the visualization of the ripple effect helps us to get a picture of the magnitude of the impact when we're dealing with a wrinkle in the supply or we're working on changing priorities. Two, this is a visual infographic that can be quickly brought up in meetings to answer questions and demonstrate concerns based on that magnitude of impact we just mentioned. And three, this is the visual representation of the pegging report. We have a lovely video on that for you to check out and it walks through the full anatomy of that report. So there's more to come. Thank you, Sean. And thank you for taking one of my favorite topics on the ripple effect. This is just one of those areas that actually just help us with cross functional understanding and just really understand the impact of up and downstream supply chain challenges. So folks, if you want to learn more about how to apply some of these tools, please use our chatbot that will actually help recommend some videos based on your specific questions. Otherwise, if you have a question for us, feel free to submit it below.

What Is the SLED Date?

Shelf life expiration decoded: acronyms simplified for easy understanding

6 min
New
SAP® ECC
Quality & Batch Management
QM; PTM; P2P; OTC; WM
MD04; MM03; MIGO; BMBC
Hey folks, Martin here. So good to see you guys again. Are you ready to dive into SAP and put it to good use? Well, let's get going. Is your organization challenging itself with ESG performance goals? Well, the good news is that there are many, many ways SAP can actually be a helpful vehicle of enabling achieving these goals. Today, we're going to explore a simple but effective example. We'll be dialing in on SLED and BBD. This is one of the many tools to support making the best use of our available inventory, keeping us and our customers safe and reducing waste. Our guide today is Ed, and he's going to introduce us to SLED, or S L E D and BBD, and show us where and how they are determined. Ed, what would you like to tell our audience today? Thanks, Martin. A lot of good can come from a simple concept, and the SLED and BBD dates are just that. The SLED, or the Specified Limited Expiration Date, and the BBD, or Best By Date, can be tracked at the material and batch level. Tracking these dates in SAP also produces another very important piece of information called the Remaining Shelf Life. This requires a few simple settings, which we'll review today. With these key pieces of data in hand, we now have a few of the foundational building blocks to ensure that we're rotating and moving through our inventory efficiently. We're able to meet customer specific requirements through batch search strategies. And, we can monitor, prioritize, and make usage decisions with our list displays. Let's dive in and go find the places where SLED and BBD live and review how the remaining shelf life is calculated. Where is that shelf limited expiration date, or SLED date? How is it calculated? What does it mean to us? Well, we can answer two of those questions with a look inside the Material Master. These settings live on a tab you may not visit very often. We're headed to the Plant Data Storage Location 1 tab. You can see a bunch of settings at the top around rules for storage. Let's say you're not running full warehouse management, and you need some basic things in place at the storage location level to manage the storage of that inventory. This is where that data lives. Now, if we look a little further down, we have a section on shelf life data. Let's walk through some of these fields. The first one we want to concern ourselves with is the total shelf life. This is the total time the product can expect to be of best quality and eligible for use without restriction. This is measured from the date of manufacture, and that could be our own production, or in this case, it's our supplier's date of manufacture. The next field we would want to consider is the minimum remaining shelf life. This is the rule the system will follow when receiving the goods. A supplier may have shipped us a lot from a while ago. That's okay, so long as we have the designated amount of time remaining. This would also apply if we transferred goods if the information was set appropriately in the receiving plant. Another important field is the period indicator. Here, we can set days, weeks, months, or even years, depending on the nature of the expiration and the associated storage requirements. We can also set a max storage period, restricting the amount of time that we would want to let the material age from goods receipt without review. Interestingly, the time period for the max storage period can get quite finite, down to minutes, seconds, even microseconds. Okay, let's see how this is applied. Let's go into MIGO and go through the receiving process. So here, we'll enter the manufacturing date and tick the item, check it. Okay, and now let's try to violate the rules and change the date. It's not within the allowable time, so we get the message and can work with that. We have several clients in the food and beverage industry that work with the byproducts of other processes. When the milk is coming, ready or not, or the harvest is coming, ready or not, you have to be very smart in what you choose to do with those products to maximize shelf life and meet different requirements for different customers. I'd say no one likes moldy cheese except for when they do. All right, now that we know where these settings are set and referenced, we have some of the foundational building blocks to reduce waste, prioritize use, and support customer specific requirements. Simply tracking this information and reviewing it consistently gives us a jump start, which opens up options and opportunities that we would not have without this additional visibility. SLED and BBD are useful for both procured material and manufactured goods. And through regular monitoring, which we'll explain in another video, we can proactively work to review expiring material and reduce the number of decisions required around disposition of expired materials. Thanks for joining us and I appreciate your time today. As do I. Thank you, Ed. There's no time like the present to put additional focus in this area and explore how SAP can help us meet our ESG performance objectives. This is but one of many pieces of functionality that can help set us apart and set us up for success. Thanks again, Ed. Hey folks, if you want to learn more about these particular topics or other ESG performance goals, please check out our videos or submit your questions below.

What’s the Reason? Exploring Reason Codes

Using reason codes to track root cause and resolve recurring issues effectively

5 min
New
SAP S/4HANA®
SAP Optimization
OTC; P2P; PTM; WM
MD04; MB51; MIGO
Hey there Reveal TV community, Martin here. Do you ever find yourself looking at a transaction in SAP and wondering why somebody did what they did? Possibly even asking yourself why you did what you did. As time marches on, it's harder to unpack those deviations from the expected outcomes. The good news, we have a tool in the toolkit to help you with this challenge, reason codes. Reason codes gives us a quick and easy way to identify, explain, report on the reasons why we took a particular course of action and the difference in the normal expected process and outcomes. For today we're going to have Jason tell us more about it. Jason, tell us more about how to use these reason codes and why they're so important. What was the reason? Thanks, Martin. Chances are reason codes are being used or at least have been set up in some part of your business. They help us with a quick explanation of the course of action that we've chosen. Today we're going to work through a few examples of good use cases for reason codes. And as we do, I'd challenge us to think about how reason codes could open up the door for better reporting and analytics to drive corrective actions or process improvements or cross functional visibility for decision making. Let's dive in and take a look. So why reason codes? Well, if you have well thought out reason codes, and we have a quick and easy way to record the why, here's some examples . Why was this material moved from unrestricted use stock to quality inspection by block stock ? We expect material to move from quality to unrestricted, but to move back to quality and might need a little more information on the why. And if we're moving from unrestricted or quality to blocked, we would definitely not to know why . Was the material damaged, that happens. If we saw a pattern, we might find you need to up our incoming inspections then for a while until we see improvements. Or perhaps we aren't storing this material in the best place for it's survival and we need to think about a different storage strategy. Or maybe it's just not there. We really don't want that one, but sometimes it happens. We don't know where it is, so we block it to make sure that MRP and ATP won't see it as available for use. With a reason code, it makes it easy to quickly review and also spot patterns. Let's take this material, for example. If we look in the stock requirements list, we see three little golden cubes by our starting inventory position. Whenever we see these golden cubes, SAP is telling us we have inventory sitting somewhere other than unrestricted use. So I know there's something going on here. If I'm planning my replenishment, chances are this move to block stock was not on my bingo card for today. Now it's blocked and I don't know why. Wouldn't it be nice if I could just run MB51 for this movement type and see the reason code? Oh, and look right here. I've got three moves due to the material not found. Think it's time to call the warehouse and ask for a count . Things are getting a little out of handout there. Reason codes can help us a ton with reporting and analytics. We can use them in sales orders to help further define blocks. We could use them in production reporting if an activity was not completed or an order was completed short of the requested quantity, and we can certainly use them for unexpected movement or reclassification of material . Keep the list short and intentional. You'll make it easy to get quality information with minimal effort. Now, I'm a curious person and I like to know the why. Knowledge is power, and when you see the same issue popping up over and over again, it's a great opportunity to dive in. Now, a word of caution, require reason codes only when necessary. If you over do it, chances are good that the team will just go on autopilot and that is not what we want. We want quality reasons that drive activities. The choice of reasons should be well thought out and intentional. The goal is to drive transparency on the why. And cross-functional visibility that supports quality decision making. That's awesome Jason. Thank you. You clearly had some good reasons for bringing this topic to Reveal TV. Hey, those are great examples, but as we work to improve service levels and reduce downtime, reason codes would be very helpful in unpacking and resolving the myriad of issues that we deal with every day. Hey folks, I know there's a lot of these little tips and tricks that you could probably find in some of the videos we have, but if you can find one specifically to what you're looking for, feel free to submit it below.

When Your Supplier Puts You on Allocation

Supply is short, and you're on allocation - explore strategies to manage the impact

7 min
New
SAP® ECC
Procurement & MRP
P2P
MD04; MD03
Hey, welcome back Reveal TV fans, Martin here, and I really hope you're thriving. Although I suspect that if you're watching this particular video, you have either trouble on the horizon or in the thick of it right now. If so, we're here to help. And you know that if you're dealing with constrained materials and facing being put on allocation is not a new challenge. Although, the cyclical nature certainly makes us feel like we're running an ultramarathon. As soon as we get one sector of the regional supply chain stabilized, it seems like we just have another one firing up. Now some of that is just normal supply chain life. But notice of allocation is certainly at the more extreme end of the spectrum. It's not fun for anyone. But there are some great tools to help us deal with the situation. And here to help us navigate the world of allocation today is Kelly. Kelly, you're quite the negotiator, I'm really interested to hear how you can introduce these tools to all of us. Thanks, Martin. No one likes to be told they can't have something, or that they are limited in what they can have, even if it's the best, most fair approach for the market served. For a lot of us, our response to the constraint of allocation has been alternate sources, often at a premium. Sometimes we've had to hedge our purchases and work with the burden of inventory carrying costs. Potentially expiring materials if we hedge too much or purchase from a less strategic source. And loads of other fun stuff. You're right. It's no fun. Even for someone who enjoys problem solving through negotiations like me. So here's a few things to know. We're on allocation when a supplier is managing priorities across customers in a limited or constrained environment. This can then limit sales potential to our customers and also result in a much higher cost to serve. I think in difficult situations like this, it is important to know that you're not alone. There are a lot of organizations going through this and comparing notes may be very helpful. For our demo today, I'm going to explain how three tools can work together to help you navigate the challenge of being on allocation. Let's go in and take a look. Sometimes it helps to bring the big picture together. I'm starting here in the stock requirements list. And if you look in the lower right corner of my screen, you'll see that I've asked SAP to show you the transaction code I'm in. This should help you as we go along. This is the current planning situation for a material that I've been told will be on allocation for the "foreseeable future". If you can't tell, I used air quotes for the foreseeable future part. I don't like that. I want a date. So here's what we're going to do. It's August right now, and my lead time is 90 days. I'm going to put a restricted plan in place for the next six months, and we're going to revisit this with the supplier monthly. My normal supplier has told me that to maintain the maximum allocation of X units per month, I need to guarantee a certain volume. I've pushed them, and we've agreed on a target quantity of the units you see here over the next 66 months. I've told them we will pull based on demand, but at a rate of no more than this many units per month. In addition, I am introducing a second source that will take my remaining volume, but at a price that makes us say, yikes. I'm going to have to chat with the sales, customer experience, and product management to see if we will weather the increase or pass some on. We hate to do that, but we may need to have that tough conversation to achieve customer tolerance time. To make this work, we're using several techniques. First, is a scheduling agreement that provides a forecast outlook for our supplier that has us on allocation. They have an idea of the pace of our demand and also an agreement that shows the total target quantity. In this document, I can also work with alternate master data related to lead time or pricing. I can update my source list to see this as the relevant source for the next six months, with a return to normal after that. I am also using firm and trade off zones for the commercial obligation of the information I'm sharing with them. Firm, they are cleared to produce and ship. Trade off, we will take it, but timing is not guaranteed and we've got a generous time horizon to meet our obligation. Second is a contract for my secondary supplier with specific information on the terms of the agreement. We've been eyeing this supplier for quite some time now. This may be an opportunity, if we can get them to give us better pricing and terms. I've asked for scaled pricing, which I will reflect in the price scales of the contract. This contract will also go into the source list as a valid source. Last but not least, I have a quota arrangement in place that's managing the split for me and restricting the volume that can go to my primary supplier. The one that has issued the allocation notice per month. I could base this on all kinds of different periods, but this month is good for now. The final product is in the system rules. That produces a balanced plan within the constraints. We have right now and a relatively easy exit to normal if normal arrives again. I can work with this. Today you were introduced to a few tools that can work together to help you manage the challenge of allocation. We have several other videos that go deeper into these tools and can help you get started. Without a doubt difficult situations require creative solutions. Sometimes people have great ideas for how to navigate rough waters, but the practicality of executing the plan can be daunting. I'm here to say that it can be made manageable. If you have an idea, let's explore how to get SAP to empower you to deliver it. Things change and when it's time, all of these tools we're talking about can be expired or discontinued , offering you a way out and back to business as usual or better. I love a good negotiation. Thank you, Kelly. Great insight. I too love a good negotiation and trying to turn what starts as a seemingly losing situation Into something good for the future. Out of a crisis comes innovation. So navigating tricky waters is a great time to see what you have to work with. This is a good starting point for a conversation. Well, folks, if you want to learn more about how to use some of these tools to be able to deal with suppliers and customer allocations, please check out our other videos as well.

When the Integration Breaks Down

Navigate cross-functional flows and fix breaks to keep SAP running smoothly

6 min
New
SAP® ECC
SAP Optimization
DM; P2P; PTM; OTC; WM
MD62; MD04; CM01
Martin: Hey, rock Stars Martin here. It's time for a chat around what happens when the integration starts breaking down. There's an inescapable truth about being a supply chain practitioner. The supply chain relies on integration and so does SAP. It is the beauty, the power, and the challenge. Getting it right isn't easy and it has both to do with people and a system. Here with the story to further explain is Steven. Take it away, buddy. Steven: Yes, Martin. Uh, the story has trials, uh, it has tribulations, it has people trying to do the right thing and a system that desperately wants to empower them to do those right things. The story revolves around the critical alignment of plan, schedule, and actual. We will seek to describe a scenario where the baton pass is, well, let's just say less than seamless. There's some confusion as to who's on first, and as we move through the process we have so much localized decision making. That we could definitely benefit from less. In short, we're not integrated, we're not aligned, and we can see that in SAP. So what should we do? Well, let's go in and take a look. The story I'm about to tell you is one that we've heard over and over again. It's a story about several individuals doing the best they can within the sphere of what they can control. It's also the story about frustration, confusion, and loss of value. Unfortunately, it's far more common than we'd like to believe. Our story starts with Rachel. Rachel's a demand planner who is the challenging job of painting a picture of what the company expects to sell over the next 18 months. She's a key player in the sales and operations process. She works with sales, marketing, product management to build an unconstrained consensus based plan. She keeps the system up to date with the best information she has and has a good process for monitoring the performance of her plan. Rachel also works with Chris. Chris is her planning counterpart. Chris provides feedback on whether it's feasible to supply the plan and attends the sales and operations planning meetings, and stays engaged with Rachel throughout the month. Now Chris knows that the demand plan is flawed and when product is not available, he feels like it's him and not Rachel that feels the heat. He constantly is fighting fires and he is rewarded for his finesse in crisis management. He works hard to align the schedule with what he sees as the priority needs of the customer, and sees Rachel's plan as information but doesn't really believe it's real. So he makes a plan based on what he thinks will actually happen. He also builds his plan in consideration of a balance of efficiency, service levels, and inventory investment. Not easy, especially since he has to redo Rachel's work in a spreadsheet, but he delivers quality plans to the shop floor every time. Now Dumebi is the recipient of the schedule. She's the supervisor for the first shift and sets up the other shifts as well. Chris's schedule is always changing and sometimes he even has scheduled downtime. He doesn't understand that her goals are all around OEE and absorption, and a lot of times his schedule doesn't prioritize those things. Plus customer service as a direct line to Dumebi and frequently asks her to intervene. Dumebi resequences a schedule and adjusts the quantities for more efficient runs based on what she knows they will need. Now meet Brent. Brent is the sorry soul who's making sure material is available to production. His suppliers think he's impossible. He is constantly making changes and asking for expedites . The things he expedites, production isn't running. Then there's unplanned consumption. For some reason, material planned for a particular run has gone elsewhere. Can't manufacturing make what they're just supposed to make? This team is actually a bunch of individuals. They're each doing the best that they can do, but when the baton is passed, they're looking at it and changing it and passing an entirely different baton onto the next person. What happens when this happens? Let's set the operational and business pieces aside. Each person, each well-intended individual is eroding the confidence of the prior person's work. There is no team, integration is broken down. We have to fix this. We have to get people engaged in conversations. We have to commit to a plan and collectively course correct. We can no longer make localized decisions the norm. We simply cannot win with that strategy. So let's engage as leaders and start making it possible for our individual superstars to become a well-functioning team. Imagine the possibilities. I wish I could tell you that this is a ridiculous overdramatized caricature of an integration breakdown. Unfortunately, it's not and examples like this are found throughout the functional areas of the supply chain. So what are our heroes meant to do? Well, first, if you see something, say something. Don't just go on your own way. But tell the person you take in the baton pass from what you're thinking and why. Let them challenge you and mutually agree on how to move forward. Second, inform SAP. Don't let the person receiving your baton pass wonder what's going on, or they'll come up with their own path forward. Thirdly, after you have a healthy debate, trust in your newly integrated approach and follow the plan until such time that another conversation is needed. Martin: Hey, thanks, Steven. Integration breakdowns are tough, and this is a good example of what happens when we let the problem fester and simply go our own way. We need to have a healthy conflict and figure out how to get back to the same page. Thanks again for the story and of course, the recommendations. Hey folks, if you want to know more about some of these Leadership Digest stories and videos, please check out our video catalog. And of course, if you're not sure or have a specific question, please submit it below.

Where are Exception Messages?

Optimizing demand with exception management strategies

9 min
New
SAP® ECC
SAP S/4HANA®
Demand & Supply Planning
DM; OTC; P2P; PTM
MD04; MD05; MD06; MD07
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin and in this video we are going to focus on where to find SAP exception messages. When used correctly. Exception messages can alert organizations to potential issues with the MRP results or other processes within the SAP. But where are they? Kristie, help us discover where they are. I think I can show you where Martin. Let's talk about where to find this powerful feature. As a buyer or planner, this is the feature that should be helping us most with our day-to-day work. Yet, for many of us, we struggle on how to get started, and in this demonstration, we're going to focus on three key things. First of all, what transactions will lead us to find these exception messages? Second, where the exception messages will actually appear. And third, how we should think about getting started when evaluating and resolving materials with exception messages. Let's learn about exception messages together. So this is a great question. Where do we find exception messages for demand? Have you ever noticed that when you look at where your exception messages are placed that they are not placed against your demand elements, they are only placed against your supply elements. The only one that's a little confusing is safety stock, because safety stock is a demand element, but it's letting you know that the stock is fallen below safety stock level, so it's related to your ability to supply it. So if you think about the purpose of MRP and our purpose as planners is to supply the demand and as buyers to supply the demand. It's our whole, our whole goal is to make sure that we have the right material in the right place, at the right time, the right cost, and the right quality, but our exceptions, because it's communicating to us as folks who are on the supply side of the house, only fall on our supply elements. You can see right here I have this scheduling agreement for this customer. It's actually in the past. Today is the 14th of February. We don't have enough inventory for it. There's no exception message. Where's the exception message? It's on the purchase order that is intended to provide the supply to supply that demand. Interesting, right? There is a lot of exception monitoring available though, for demand side elements. So the first is what I'm going to show you today, which is how we monitor our forecast to see how we're doing there. The second is, a good example would be VA06 for those of you who are on ECC or some of the Fiori apps, for those of you who have migrated to S/4, that let us know what is happening with our sales orders and gives us a lot of exception monitoring and insight into those arenas. Another good example for how we would find some exceptions would be around housekeeping. So we can always look for overdue MRP elements, in our exception monitor related to demand side items. But let's look at one of the exception monitors for managing our forecast, and I'm going to come in here first, and I just want to sum this up. So sometimes it's nice to be able to look at things summed up by periods, so days, weeks, or months, and in this case we happen to be forecasting in monthly buckets, so I want to come in here and take a look, this column here for planned independent requirements. So this is what we have, we can think of it as our open remaining to sell. So if we had planned for the month, this is the balance that we do not currently have a sales order or scheduling agreement pegged against. Our requirements are what we have sold for the month, and then the balance of that is the plans receipts. You can see we're planning perfectly in balance for these items. We're planning to replenish to the total demand, and we're not planning to keep any additional stock. Okay, so then the question becomes if we are starting to see exception messages like request to expedite what caused us to be outside of plan, did we place our purchase orders on time is definitely something we could look at. The other thing we can look at is we can see how we are balancing against our current forecast, and so to do that I'm going to come up to environment and I'm going to go look at this thing called total requirements display. So in the interest of full disclosure, I have a background in demand planning, so this is not blaming the forecast for all of our supply chain woes. I wish that that was the case or blaming the customer, if only the customer would place that order with the lead time that they were promised, if only, you know, the forecasting team would get it together on the demand plan. No, we, we work in supply chain our purpose in life is dealing with the variability and the volatility and the mixed issues that occur. So this is our world and what we're good at working through, but we can get some exception monitoring on how we're performing to the forecast. You can see here all the pieces that are out here, so what we have consumed and where we are able to balance against that forecast and it's easier to do this if we actually go in and we look at the customer view. You'll actually get a red, yellow, and green light here. So these items that are in red at the top, this is demand that does not currently have any forecast that it's able to consume against, and that's why we don't have any information over here to the right. Further down from that we have items that do have forecasts they're able to consume against, so a hundred and this is what's been assigned to it, and we can work our way through until we get out into the future, where we've got greens where there's plenty for us to peg against. So this is our planned quantity, what we're currently pegging against and then based on our consumption rules, how much of that forecast we're able to consume, and so in this case we can see that these sales orders don't have anything, they don't have a forecast that's within their consumption window and so this demand is actually in addition to our forecast. Now this happens in the current period so there's other considerations in terms of how we might be dropping or reorganizing that forecast for the current month, but this is very helpful in determining whether we're ahead or behind. The other piece of this around just rolling it up to these totals is if you can think about the planned independent requirements as you're remaining open to sell. When you exhaust those and the requirements, quantity starts to climb. If you are within your firm zone, your lead time for your suppliers, your firm zone for manufacturing, this is where we'll start to see those exception messages pop up because we aren't in position to be able to supply, so we are overselling plan. The opposite can also happen and we'd be able to see that here if we are underselling the plan. There's lots of plan that is open and we don't have anything currently pegged against it. You know, you can get a look out across the horizons. You can see here for October, we've already consumed the totality of our forecast, we have requirements of 210 pieces, in fact that may be larger than what the original forecast quantity was, and so we can use that customer view for help to determine that and then to be able to have good conversations with our counterparts in the sales and operations planning process, the IPP process, or just in demand planning to work through and resolve any of those exceptions as they occur. So really nice to be able to go through and see how the customer orders are stacking up against that demand and then be able to adjust accordingly and that's how we might be able to detect some of the exceptions that are occurring in our planning process. That and housekeeping are our two main ways to be able to do that because we housekeep both for supply and demand, and we have to push back on the demand in order to resolve the supply. So if we go through and we cancel something, or we delete something, which we should never do, we should close out. If we're doing those types of activities and there's still open demand, then all that will happen is the next time MRP runs, it's just going to regenerate for us, so getting a line of sight on some of these daily views and being able to have those housekeeping conversations with our counterparts definitely helps us to get this cleaned up. So that's where we find our exceptions for demand. So in summary we have covered how exception messages. Show up in key transactions. Highlight areas where our supply is misaligned to our demand. And become a critical daily habit for managing the overall supply chain. Super exciting! Thank you Kristie. We know that exceptions are the lifeblood of buyers and planners daily activities but finding exception messages is important because they highlight potential issues and this allows planners and buyers to proactively work to resolve them before they become larger and time consuming and more impactful into the business. If you'd like to know more about exceptions, finding exceptions and exception management in general, of course plus any other features and function SAP please check out our video catalog and of course if you've got some suggestions we are happy to listen please submit them below.

Where to Focus: QM Lots That Need Prioritization

Identify what's most critical when drowning in inspection materials

8 min
New
SAP S/4HANA®
Quality & Batch Management
QM; P2P; PTM
QA33; MD07; MD04
Hey there Reveal TV community, Martin here. And today I believe we have a quality topic for you. One of my favorite things to see when we're out walking the floor is what's happening to the world of quality inspection. It's such a critical function and often so overlooked. Many of the times the challenge we see in quality isn't the actual defects. It's the efficient movement of material through the inspection process and having the right people, equipment and partners, et cetera, to keep it up. It actually turns into a physical backup on the shop floor, often exploding into exception messages, status confusion, and queue shuffling. Hey Jason, I know this is a tough topic, but such an important one. Tell us more. I completely agree that while quality is central to our processes and while everyone understands that it's a critical step, we really do struggle to keep tabs, keep up, and remain sufficiently resourced. So I can't wait to get into this. Today, we're going to explore how we as planners and buyers and MRP controllers can support our quality colleagues in prioritizing the inspection backlog. In today's video, we will. Identify some past due usage decisions and lock closeouts. Figure out which items have red lights by generating a work list. And use days of forward coverage in our exception messages to help prioritize a list to discuss with our partners in quality. Let's go in and take a look. You'll hear us talk a lot about integration and learning how to work collaboratively across the supply chain using exception messages to direct our actions to the most critical items. It often seems, though, that the quality team gets left behind a bit in this effort. They're off in their own little world, trying to figure out which inspections are most critical, often just taking them in order of start date without really knowing which ones are the most critical to keep the flow of production happening. Other than maybe getting an angry email or phone call when things go off the rails, they're pretty much on their own. Well, out of sight, out of mind is never a good approach to managing critical supply chain functions. So I'm going to share a couple of simple ways that we can help the quality team have better visibility to where they should focus their efforts. Here, you see the selection screen for QA33, which allows us to view inspection lots. We have a number of selection options here to choose from on the main screen, but I want to share a little inside pro tip to expand options. At the top left, you can see a red, green, and blue button. I thought surely this must be someone's flag, however my search proved to be frustrating and I was not able to find it. So, if someone knows out there, I'm curious. Can you send me an email and just let me know which country this belongs to? Or town, or county, I don't know. Whatever. Anyway, this is called dynamic selection options and, when I pop it up, you can see here that I get a bunch of different options that weren't there before. So for example, maybe I want to search QM Lots based on a specific purchase order number or specific purchase org. Those are options that I can use just by clicking here and then I can put my document in and run the list by that. So just a cool little tip that maybe a lot of people don't know about. You can explore this and take note that that button's available in a number of other transactions, so keep an eye out for it, and you might find it can help you refine your searches. Okay, enough of that, for this demo, I'm just going to keep it simple, I'm going to look at plant 1710, and I'm going to use only inspection lots without a usage decision. Now, this can sometimes run a little bit long, so I've already brought the information up on a different screen , and so here we go. First off, I have sorted these on the start date, earliest to latest. Now this is a perfectly logical way to prioritize the list and is often the approach when we're not collaborating as effectively across the supply chain as we possibly could. But how might we use other information in SAP to find out if there's a better sequence to support critical cases? So in this case, I'm going to use the old CTRL Y trick and highlight these guys and then I'm going to CTRL C to copy it to the clipboard and I'm going to pop over to MD07 and upload that list of materials. So I'm only looking at exceptions for those specific materials that I pulled from the QM monitor. So let's run that , and this is a pretty short list, but there's still some good info to be discovered here. If we just went by the dates in QA33, we would inspect one of the lots for QM001, then all four of the lots for this EWMS4-03 material. And then finally, FG129 and the final lots for QM001. But is that really the right approach? Take a look at the three columns that show here the stock days supply, the first receipt days of supply, and second receipt days of supply. What we can see here is that both QM001 and FG129 have red lights over here on the traffic lights, which means that they have a negative supply situation. While the third item is green, meaning that it basically has unlimited coverage. So in this case, if we just follow the dates from QA33, we'd be inspecting four lots of this material here that has no supply disruption and no current demand, while these guys that are having a critical supply situation wait. So that's most likely holding up production and could delay shipping to a customer, which is probably not the best plan. You can do this check very quickly in a daily stand up meeting and provide clear guidance to the quality team on what is most critical for them to complete right now to keep the process flowing. And this is even more crucial if, as we often find, quality is a bottleneck where optimizing the flow is vitally important. So there you have it. A simple way to use the red lights and days of coverage information in the MRP Exception Monitor to better prioritize quality inspections. And I am very serious about figuring out which country that flag belongs to. So help me out, send me an email, let me know what you find out. If it's not obvious, I am passionate about this topic. We so often see quality departments with good procedures that are just struggling to keep up. We need to partner well to provide some perspective on prioritization when there is a backlog. So a few points to take with you. First, Cadence keeps the chaos at bay. Trademark. Regularly review and help your colleagues to review delayed usage decisions or critical incoming inspections. Second, there are all kinds of work lists for status monitoring and QM. Make sure the team knows where to look so that all lots are appropriately addressed. And third, and I can't emphasize this enough, identify and feed your bottlenecks, but don't overfeed them. Work the constraint, look for the pacing that's possible, and adjust your inspection times to reflect reality, then improve that reality. That's what we do to make things better. Hey, thank you Jason. I knew that would get you fired up. Quality both feeds the processes on incoming inspections, and is the last leg in the relay before a product is ready for our customer. We focus on so many of the surrounding processes, but often quality inspection and how we work is prioritized and process is underserved. I'm really glad we're discussing it today. So thank you. Hey folks, you want to learn more about quality management just generally speaking or specifically, check out our chatbot, it will help recommend some videos for you.

Why Do We Call It the MAD Date?

Decoding material availability calculation and its impact

9 min
New
SAP® ECC
SAP S/4HANA®
Order Fulfillment & ATP
SD; MM; PP
MD04; VA03
The best way to learn is by doing so. Welcome to the video service that unlocks and reveals the hidden value in your system. Martin here, and today we've got a good one, in this video we're going to explore a material availability date, otherwise known as the MAD date. SAP has such a wide variety of dates which all have specific purposes and lead to a flow of information that drives our supply chain. The material availability date is no exception, as is what drives the required on hand date for MRP, traffic light, stock on hand, and exceptions. It's pretty important. We don't want to miss out on what exactly it is. So, Kristie, why don't you tell us exactly why the material availability date is called the MAD date? Because Martin, it's the date that the customers get mad if we don't have material available, and that might be our external customers, or our sister facilities, or even the manufacturing floor. Okay, before I jump into SAP for this demo, did you at least chuckle? That's it, folks. That's as funny as she gets. Yeah, okay. So what will we see in the demo today? We will explore how the MAD date gets determined. And some very important and often overlooked lead time considerations. How it shows up in the stock requirements list and what the impact is on the MRP run and exception monitoring. Off we go! All right, let's go in and see what this MAD date is all about. So, as we previously said, the MAD date is the date that the customer gets MAD if we don't have the product available. It's the date that the product is needed to be on the shelf so that all the other subsequent activities that are required in order to get it out the door to the customer on time based on when we made and are now trying to keep that promise. So, if you go into a sales order, and I'm going to show you an example of what I would call a flat schedule. I'll explain how this is actually working. You may see this a lot on your sales orders and what I want to do is explain what maybe should be happening instead. So let's just go in and we're going to grab the second item and I'm going to go in and I can see that there's a schedule line. So we ran an availability check. There's a schedule line in place and I can see the first date is the 2nd of December, that's when they're looking to get this product from us. And right now we can see that it was not able to be fully confirmed for the 2nd of December but instead has been confirmed partially for the 2nd and partially for the 4th. So this customer is allowing us to do two shipments. So multiple, partial shipments in this case, it happens to be two. Now, if we go in here, though, to the shipping tab, this is what allows us to get to that mandate, and this is so important because this is what drives the supply chain, right? This is the date that we're transferring over because it's the date we've committed to the customer and we're driving our supply chain to be able to meet this date. And if you look here, we have the delivery date of 12/2 and everything else is sitting flat to that date, right? So there's no additional time that is allotted for any of these additional pieces of the puzzle, and SAP has loads of dates and they're all based on lead time offsets. Lead time becomes very, very important, and the really nice thing about SAP is that it allows us all of these different lead time buckets so we can go through and figure out how much time we realistically need in order to accomplish each of these activities in order to be able to make sure that we get this to the customer on time. And so think about it as, you know, your quality inspection time, or your goods receipt processing, or dock to stocks time on the supply side, your planned delivery time, or in house production time, or the time on your routings. Same thing applies for a customer, so we've got a bunch of different things that we have to do. So we're shipping from a particular shipping point, we may have a route and a route schedule involved. The customer may have a receiving calendar that dictates when they're able to receive goods. Let's say it takes five days to ship to the customer and we're responsible for coordinating that delivery. So if the delivery date was 12/2 and we need five days for it to move and make its way to the customer, probably we're going to have a material availability date that is at least five days, if not longer before that in order to be able to make sure that that happens. So if you go into your sales order and you notice that this is really just a flat schedule, think about what kind of time buckets you need in order to be able to set yourself up for success because what you're trying to get to is that material availability date. So the delivery date offset by whatever time is necessary to get that product to the customer, so when do we need to issue those goods in order for it to hit that delivery date. Now for some of us, that delivery date represents the date it's leaving our facility, for others of us that will represent the date it is actually going to be reaching the customer. So you got to know your particular terms with your customer. Based on the date that you want to issue it, when do you need to start pick, packing, and staging for loading? That might be another day offset. If it's export and you have paperwork to do, it may be several days or even a week or two beforehand that's required. All of those things, calculating backwards, the delivery date minus the lead time for your route and transportation time minus the amount of time it takes to pick, pack, and load is what gets you to the material availability date or when that product would be required. And so as you run your ATP check and it's looking to see when inventory can be available, then you're flipping the schedule and scheduling from that material availability date forward for when it actually is ultimately going to get to the customer based on how much time you need to pick, pack, and stage, and load, and when you're going to actually goods issue and then the amount of time it will take in transportation. In addition to that, we have this transportation planning date and this is able to run in parallel, but what it does is it buys us additional time for things like the administrative work of setting up a shipment, going through the process of getting that booked and ready to go so you're able to actually start that process working on that transportation planning, assuming that you're going to hit that material availability date, which again, all has to do with how predictable and stable that supply is and how well aligned the ATP rules are to what it is that you can make and keep a promise against. So again, if you go into your sales order and you go to the schedule line, you look at the shipping tab and you notice that you have a flat schedule here, I really would like to challenge you to think through these different buckets of activities and make sure that you're setting yourself up for success so that customer is less likely to get mad because we will have the correct date in order to allow for all those other activities to occur in this material availability date or the MAD date. That's what's going to drive the supply chain, that's what you're expediting towards, that's what you're working your supply chain to try to achieve, is that material availability date because that's the date that we need to hit in order to make sure that we get the product to the customer on time. Welcome back from the demo, to summarize. The MAD date is the date that the customer gets mad if material is not available. We explored several lead time components that drive the correct date and the importance of getting this right. And lastly, we looked at how the state is driving MRP and exception messages. The date is the entry point for driving the supply chain. It drives all other dates and decisions related to how to best get that supply for the demand. And if we did all the other upfront work on lead time, so long as we meet this date, we have a really good chance of fulfilling our promise to the customer. Good stuff, Kristie. Thank you, once again. If we go to the trouble to really understand how the MAD date is determined, and then work hard to hit that date or manage the client's expectations, we'll be setting ourselves up for success. You know what I've learned today, Kristie? Most of us should not have flat delivery schedules in our sales orders. We really need to think about those lead times. SAP has a lead time bucket for all the different pieces of the process. So getting this right, neither too short nor too long, makes a big difference in efficiency of the flow of material to our customer. Well, I think that's a wrap today. Folks, if you want to learn more about MAD dates please check out our other videos and of course if you have a burning question please submit it below.

Work Center Analysis

Assess work center performance for improved outcomes

8 min
New
SAP® ECC
Scheduling & Shop Floor
PP; PTM
MCP7
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin and in this video we are going to focus on how to take the advantage of SAP work center analysis. When used correctly, work center analysis can help organizations gain insight to how well we're able to run the schedule on the floor and identify where the bottlenecks might lay. It's a valuable way to improve performance and uncover opportunities for improved throughput. So Eacliffe, tell us a little bit more about work center analysis. Sure Martin. Work center analysis is a powerful feature when used correctly, how well a work center is performing and keeping its commitment to its schedule. In this demonstration I'm going to focus on three things. Provide an understanding of what insight this report provides from a work center perspective. How it goes about providing this insight on work center performance. And how to evaluate each work center performance. The intent here is the use transaction MCP7 to perform work center analysis. In this report the data is primarily captured by plant, work center, and month. So let's get into this transaction, and what I'm going to do is, because it's a test system, I'm going to run it for a couple of years. So let me execute this, I'm going to bring up all work centers within this plant that has information. Okay and here we can see that we got information currently sitting at the plant level. So basically we specified the amount of historical information we want to take a look at hence the amount of history was driven by that date range. Ideally we should have zero variances and when I mean zero variances just looking at my screen here, what we can see is we have target lead time, we have actual lead time. So based on our master data, this is how much late time we expect versus based on the production confirmation. The variance is then reflected in this column. In terms of execution time I don't have a variance, but we could see what the target is versus actual. If we want to see what the difference is we can do the quick calculation or you can select this column, come here to comparison to key figures, going to compare the target execution time, I'm going to compare that to the actual execution time. Okay, and here we can see the difference. So we'd spent just over 39 days difference between the two. So the question is, hey, is this something I need to take a look at? Okay. And then even queue time again, we have target queue time, actual queue time. This is the amount of wait we expected based on our master data, we're expecting only one day of queue time, we ended up with 23 days of queue time, so deviation of 24 days. So again, what's going on? And this is sitting at the plant level. So what I'm going to do is do a switch drill down, and I'm going to bring it down to a work center. Let's see what this information looks like. So we have the totals still sitting like before on top, but now we can see who's contributing to the variance perspective, so let's look at this the deviation. So I'm going to sort this. I don't see any negatives. So let's do this, we could see the biggest contributor is coming from this particular work center where we said, yeah, it should take us 9 days when in fact it took us only 1.4 days to fulfill that particular operation for that work center. So this is great, but recognize that, look any kind of deviation, positive or negative that could have a significant risk to our operation. if we are running too fast, like this is implying we may not have other components in a timely manner resulting in a shutdown vice versa, if we are not completing orders in time without operation in time we also run risk to the business. So ideally, our goal is to really bring these lead times into alignment. The other thing I'm going to call out is, notice we see these big numbers here, it's like, wow, this is a big deviation, I mean, the difference is 144 days. So how can this only be 14.4 days at the total level? And we have to recognize that the system is actually averaging these numbers at a total level, so because we are dealing with time we just can't simply add it up, so what SAP has opted to do is to take these number of days and just average them by the number of entries or in this case work centers that we have here. So this can be a bit misleading looking at it, and hence it's definitely good to come down to this work center view and actually look at the information at the work center level. And then just to take this one level further here we can see we had a big deviation the question is, okay, when did this happen? I can pick this single line item, I can then do what is called drill down by, which is this icon here, and we'll dive into that specific work center. I'm going to pick months and we could see we have 4 months listed here and for the most part, things were looking pretty good until we came into 2023. So in this case because there's just one entry we will try and get an answer for what's going on, but it definitely looks like an anomoly and for that reason there's a high probability we don't need to take any action, but still, we don't want to second guess this, we want to determinethe root cause of this. You know, was it a matter of something posted incorrectly, in this case did this order linger around for a couple of years, for example given the number of days, et cetera. So at the end of the day, yes we use this transaction, we focus on columns like lead time deviation, we can compare processing time between the two, like what's going on, actual queue time, and of course we can also take further information to consideration like operation data and so forth. Okay, so this is the type of insight that you can gain from doing a work center analysis to help determine which data set you should be going to, to improve the quality of your master data. So in summary we have covered how work center analysis allows you to. Appreciate the feedback that this report provides by work center. Identify which key figures to focus on in this report. And evaluate each work center performance. Thanks Eacliffe. Using this feature allows real-time information on work center utilization and performance allowing the business to improve production planning, optimize resource utilization, and enhance cost control. If you want to learn more about this topic and others in your SAP features and functions please feel free to check out our video catalog and if you have any specific questions feel free to submit them below.

Work Center Hierarchies and Superior Resources

How to evaluate capacity across similar resources using work center hierarchies

10 min
New
SAP® ECC
Production & Capacity Planning
PTM
CR31; CR32; CR33; CRC1; CRC2; CRC3; CM01
Martin: The best way to learn is by doing so welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin and in this particular video we'll focus on using SAP's work center hierarchy to perform capacity evaluation for a group of liked work centers. A debate may take place to define one work center to represent a multiple like machines, or create a work center for each physical like machine and use a group center hierarchy with a superior work center to perform capacity evaluation. So let's get into this. Eacliffe tell us more about how do we do this specifically in this grouping of evaluations of work centers, specifically in a hierarchy. Eacliffe: Hey, thanks Martin. I have set up a demonstration to. Illustrate the functionality of a work center hierarchy and a superior work center. So while it be easier to generate a single work center, or let it represent multiple work centers, this approach can sometimes be challenging when assigning a particular manufacturing order to a specific work center, for example. Regardless of the reason for having a one-to-one definition between a work center in SAP versus the physical, uh, machine on the production floor. By defining a work center hierarchy, capacity evaluation can be done for both the individual work centers and the superior work center. So let's get into SAP and look at how this functionality works. So this is a demonstration on how to aggregate production capacity information for resources or work centers. So you have the situation where you have like multiple, resources or work centers, and the whole point is you want to see, if I combine the capacity information for more than one resource am I able to do so? So the answer is yes, and you have the ability to do this either under discreet production and with production you would use a combination of work center master data setup along with hierarchy information or master data setup, as well as under the PPPI, you would use resources and also the hierarchy master data setup. So I've set up some data to illustrate exactly how this works. First, let's take a look at the resource that I created that basically represents the superior resource. I'll come into change mode, I called it this name here, and let's just walk through some of the views. So on the basic view it's a very light version of a resource. Basically what I'm doing is really creating this object to say, look, this resource represents a superior resource. And you could see that I don't need to maintain any kind of standard value information for this particular resource. Likewise, if I come to the capacity tab, yes I maintain the capacity category because I want to see information from a machine perspective. If I want to see labor, I would create a second entry here for labor category. But again, I would not maintain any kind of formulas. The whole point is that we would obtain the information from the, call it the children resources or work center. And finally, coming here to the scheduling tab, again, there's nothing maintained because again, the information that's needed or that is used by the system would be derived, from the, resources that’s actually doing the production. So with that said let's come back out and now I’m going to come to the hierarchy. So let's look at it in change mode, I gave it the same name as I did the superior resource, the names do not have to match. Okay? So it's your prerogative in terms of what name and convention works for you. You can use the same names or you can use different names. It all depends on what works for you. So with that said, I'm going to come and click on this icon. And it's basically saying, hey, I have this superior resource, you could see the first entry here, and then we have the, what I've been calling the children resource. So we have these two packing lines, 1 and 2. The thinking is that the materials which I produce on, let's say line 1, the majority, if not all of the materials on line one can also run on line 2. So it makes sense to do an evaluation with the two of them combined, just in case I have insufficient capacity on one line, then I can say, okayoverall, do I still have sufficient capacity? And if I do, then I'm not going to worry about it. I'll just move some of the production from line 2 to line 1. So what I'm going to do next is let's take a look at the capacity evaluation itself. So here I am in CM01 and I'm going to come in here. I maintain my plan, and on the planning I'm going to go to work center and I'm going to click on this icon to work with the hierarchy rather then the individual resources. So this is the hierarchy name. I'm going to do a green check here. It gives you a illustration of what the hierarchy looks like. So here's the superior resource, and then I have the individual. I'm not aware of any limitations of how many resources or work centers you can have attached to a superior resource. And of course you can also do multilevel. So I can have SP2, and SP2 could be something, you know, let's call packing line 4 and 5, and then you could have it all roll up into, hey, give me an overall SP network. Okay, so it could be multilayers from top to bottom, and I've got multi resources work centers. With that said I’m going to green arrow back and from here you could see the superior resource as well as the individual resources sitting here as part of the selection criteria. Here, I'm going to do a standard overview. You could see that right now I am sharing that there's 0 capacity required at the superior level and as well as available everything is sitting at 0. If I scroll down we can see that hey, we have a little bit of capacity requirements sitting down here. And then if I come further down, we could see, hey, this resource it does have capacity requirements, and the red lines indicate that I am over capacity. So what I can do from this point is then come here, click on settings general, and you can see in my case, the hierarchy ID, popped in here. And I'm just going to say, okay, you know what show me the capacity, the requirements only at this point. I mean ideally we’d look at two but I want to show the fact that just by turning this on I'm going to do a green check and we can see that, all the requirements capacity required is now sitting up here in the superior. Of course, everything is red because of the fact that we did not turn on the indicator for available capacity. So of course, all entries are over capacity of each week. So what I'm going to do is come back up here and I'm going to come back and let's go back to settings, general, I'm going to turn on the accumulation of capacity. This is the available capacity now we're looking at, I'm going to green check, and you can see that, suddenly everything is white. So the available capacity for the superiors, 32 hours for the first week because of the fact that we got 16 hours coming from packing line 1. And if I come into parking line 2, we expect to see 16 hours also. So you can see, look, still looking at the individual resources, I'm over capacity. But looking at it from a superior perspective or hierarchy perspective, I have more than sufficient capacity week after week. So this tells me quickly that I can move production from one line to the next. Hey, welcome back. In this demo, we covered. What capacity evaluation looks like when we use a work center hierarchy solution in the capacity evaluation. With this approach, a finite production schedule is done to a specific work center. Hence, we would schedule to that specific work center rather than a generic one. Plus, you can specify downtime to a specific work center instead of reducing the number of individual capacities with that generic work center. Of course, the work center hierarchy would pick up all these business scenarios I just identified. Martin: Thank you, Eacliffe, that's actually brilliant. It's good to know that these kind of options exist, right? When it comes to how to set up work centers in SAP, it's not uncommon to implement a solution that works for many business scenarios, but when it comes to finite scheduling, for example, the production planner or operations requires a lower level of detail that may be required creating additional work centers. Regardless of the need for the additional work centers, using a work center hierarchy could be the compromise to bridge the gap. So folks, if you want to learn more about capacity planning, generally speaking, or in the hierarchies, there are other videos for you to check out as well. And of course, if you do have a particular question for us, feel free to submit it below.

Working With Forecast Bias

Ensure SAP supports your forecasts, optimistic or pessimistic, with the right setup

11 min
New
SAP® ECC
Demand & Supply Planning
DM
MM02; MD04
Hey folks, Martin here. Are you ready to tackle uncertainty and challenge? Are you comfortable with confronting the level of risk and uncertainty in your forecast head on? Well, today's the day. Today we're talking about forecast error and bias, and how to put the consumption horizon to work for you in managing your way through the risk that is inherent in your forecast. If this is a challenge for your business, you're in good company. Predicting customer behavior is a challenge for most organizations, and it's a topic that we're going to continue to build upon over time on this channel. In fact, if you search, you'll find other videos on monitoring forecast performance, working with consumption modes, and choosing a planning strategy that addresses different kinds of variability, volatility, and risk tolerance. Check them out. But specifically for this topic, we're going to be talking about forecast bias. To help us today on this topic of forecast bias, we have Kristie. Kristie, I know this is something that you love tremendously. This is something you deal with all the time. You may get even excited about this. So take us away. Yes, it's true. I do love a good demand planning puzzle. And while we may hit temporary plateaus in improving the quality of our forecast on some of our individual materials or products and in some of our segments. What we can do is get really great at managing the risk. And that is what I want to chat with you about today. I remember exactly when the shift in perspective hit me. I was in an IBP meeting that was well on its way to becoming a post mortem on forecast quality, and I remember hurting for my team as they tried to explain all the things that they were doing to try to get the forecast "right". And all the blame that was coming their way for our failures as an organization to deliver to the customer. Our cost to serve is ridiculous and our suppliers are tired of it. Forecast. The shipment was late and the customer is upset again. Forecast. Precious time, materials, and capacity gone because. Forecast. Now I'm a manufacturing gal at heart that also happens to love demand planning. So you know what? I know that SAP and supply chains salute all too well. It looks like this. And it's not helpful. So let's stop doing that. Baby steps are a good place to start. So let's focus the conversation. Supply chains are made up of quantity and time. So today, we're going to focus on time as an ally in dealing with the volatility in quantities. We'll also address our bias. Are we dealing with a bull or a bear? And then we're going to talk about the importance of differentiating where it matters and setting the appropriate rules in place as we consider our plan for every part. One of the tools that we have that can really help us is to understand the bias in our forecast and that is if we are consistently under or over predicting. What the demand will be for a particular item, and this is for those of us who are working on the supply side. We look at this at the material, the plant and potentially even the MRP area level. So it's very granular in terms of how we are observing that forecast. There are a ton of videos to help us to understand and unpack the different tools. I want to bring a couple of them together, though, today in the context of bias. And I'm going to talk specifically about consumption and the way that we can manage our consumption parameters to help protect us against some of the risks that's inherent in our forecast process. Here are a couple of other tools, though, before we go there. The first is we can take our average daily consumption. So that is what we have been using over the last X number of periods and compare it to our projections, our average daily requirement where those are wildly different, that gives us a great way to have a conversation with our counterparts. In demand planning and they can help us to understand the reasons for why that may be different. We want to make sure that we do respect the demand plan, just like when we say that we can't get production done by a particular date or we can't get supply in by a particular date the demand planning team the customer experience team has to trust that we are doing everything in our power to get it there when we see the demand plan and we have the conversation we ask the question at some point we have to say we've done everything in our power to get the best prediction that we can on this particular item. And it's good to ask the questions and certainly if you see something to say something. But at some point I do want to emphasize it is important that we start to work the process and commit. What we're talking about today can help us to manage through the inherent variability and volatility that we're going to experience with demand over time. One of the other things that we can get a quick line of sight on is how our forecast that is in the now is performing. So here's a good example. This is our remaining balance open to sell. It is December right now. We have nothing left and we have requirements for 45 units. Looks like that is a pretty typical demand. You can see November has 48 pieces remaining open. Looks like we might have had a timing issue there. The demand came in in a different time bucket than what we were expecting and we have 36 pieces projected for January. Looking like that's a little less than what we are seeing in the months that follow. So this is where we start to say, okay, what's going on? Are we over under forecasting? Is there some predictability to that? And if so, how can we set our consumption rules in place to help set us up for success? So, let's go in there and take a look. I'm going to go into the material master. This all lives on the MRP3 tab. Now my colleague and friend Patrick has put out a couple of great videos around consumption mode and forward consumption period and backward consumption periods. He's gone through and he's demoed as you change those settings what happens. So I will let him speak with you about that. What I want to address is the consumption based on bias. So how do you think about that depending on if you tend to over or under forecast? Now it's important to note that your consumption mode and the way you're consuming your forecast and what's eligible for consuming your forecast does tie back to your planning strategy. So there is a tight connection there and that is a big topic to explore. But when we're talking about consumption mode, think about it like this. So your sales orders, for example, are coming in and they're eating away at the forecast that is out there, the demand plan that's in the system. I think about them like Pac Man. It makes me less angry when things are wrong. So I think about it like Pac Man. We are coming in, that sales order is eating away at the demand plan. Now sometimes, that Pac Man gets too full and it just stops eating and then we end up with extra forecasts out there that's just hanging out like that November forecast we just saw. Sometimes, in a particular period, it may overeat. So, for example, the December time period that we saw that was completely consumed and now we're moving into January. When we know that we are maybe not right in terms of timing, but we are roughly right in terms of quantity, that is where the consumption mode can really help us. And really that's what it's saying. This is how much or how far out I am allowed to consume that forecast. So at some point, if I tend to under forecast, my demand plan is not high enough. I may want to allow those additional sales orders to sit on top of the forecast that we've put in. So it's going to stop eating away, it is additional incremental demand on top of the forecast. If I tend to under forecast, backward consumption and then controlling or not allowing, or controlling the horizon of forward consumption becomes my friend. So I don't continue to add to the problem. I'm not in a position where I allow it to continue to consume forward to January or February when I know I'm already over my forecast in December. I don't allow that problem to continue because I restrict how far forward I'm allowed to consume that forecast. If I am, over forecasting, so I am in a position where I am planning too much, this is where I really want to lean into that backwards and then that forwards consumption and I might allow myself to go a little bit further back and a little bit further forward in order to smooth that out because that might mean that I am a little bit off in terms of when that forecast is hitting. But if I'm roughly right and I'm confident that I'm going to consume it within the next couple of periods, then I might allow those days to go further out. Your consumption periods are in work days, they are subject to your factory calendar. So make sure that you're aware of that. A lot of times people come in, they put 30 days, they assume it's a month. Depending on your factory calendar, that may not be the case. So that's something really important to be aware of as you're going in and you're adjusting those dates, so you really want to think about whether you tend to under or over predict that demand and then use that to help you to choose the correct consumption mode and the period that you need for being able to smooth out that forecast. So look at your risk buckets and figure out what those bands look like and then adjust the timing so that you're getting the smoothest demand signal to your supply partners. Very, very helpful to be able to come in and fine tune this and make sure that we have the right rules in place so that we don't compile or add on or complicate the situation by allowing that forecast consumption to go too far out and allowing those sales orders to overeat into future periods when we really want to restrict that in if we do tend to under forecast. So whether you're overly optimistic or if you're pessimistic with your forecast, there is help for you here and it really surrounds the consumption mode and the consumption periods and how far out you allow that Pac Man or those sales orders to eat that forecast. You know what all good demand planners have in common? Radical candor, excellent storytelling, and intense curiosity. They live in a world where the good jobs are rare and the criticism is high. So to get better at all this, the first step is to know thyself as a person. As a collective that builds a consensus plan and as products, product families, customer and customer groups, whatever is the right level for you to get to a roughly right picture of demand. We have to be champions of risk and attack it heads on. If we can acknowledge and address where we're most likely to be wrong and historically how wrong without outliers and in which direction we tend to be wrong in, we can evaluate what we need to borrow from and how much time we need. Most importantly, the bias doesn't go away if we ignore it. So we need to work with it, rather than against it, and have SAP help us make it work. We are supply chain stewards, and good ones make it work with the cards that we have, while we are working on getting to a better hand. Much more to come on this particular topic. Okay, wow, Kristie. I mean, you were off to the races on that one. I can't imagine where this is going to go next. Hey folks, I'm sure there'll be plenty more videos to come if you're looking for those other videos we mentioned earlier use the chatbot, it will recommend them for you. If you have a specific question for us, please submit it below.

Working With the Release Date

Releasing requisitions on time ensures supplier success and reliable procurement

8 min
New
SAP® ECC
Procurement & MRP
P2P
ME5A; MD04; ME53N
Hey, welcome back fellow SAP explorers, Martin here. And today we're going to be looking and exploring a feature in SAP that has a strong value proposition, but is often overlooked. What we're chatting about today is the importance of the release date in driving the procurement process. What drives your PO placement today? Do you run off the release date or the delivery date? So today, Kristie is with us, and I know you love the process cadence, so have at it. Tell us more about the value of release date in procurement. Cadence keeps the chaos at bay, Martin and yes, the release date is one of the many dates in the procurement process. And it is one that is often overlooked. But it really represents a critical milestone. It is what helps ensure we're setting our suppliers and ourselves up for success by smoothly running through key process steps with the right amount of time to get them done. Today I want to show you how the release date is calculated and where we can find it. Let's go in and take a look. I love making a Reveal TV video on something that I have done wrong in the past and have found so much value in once I learned what it was for. And I remember in the early days of setting all of this up not knowing exactly when I need to get a purchase order to my supplier and being really worried that I could be past you and passing that ball to them and then not set them up for success and not get what we need when we needed it. So enter math on the part of SAP and enter this lovely field called the start or the release date. The start date if it's production, it is the release date if it is purchase orders or purchase requisitions that need to be converted into purchase orders. It is the starting line for the procurement process. It lets us know when we need to start moving that purchase requisition onto the next stage in order to be able to get that purchase order delivered on time based on all the master data that we have maintained in the system. So if you cannot see this column right now in your stock requirements list, it is hiding from you. And there are a number of columns here that are sometimes missing. Sometimes you'll be missing opening date. Sometimes you'll miss start and release date, and sometimes you'll miss rescheduling date. It's fiddly, but you just have to hover over the fields until you can see you'll see actually a double line arrow appear and then you have to drag that out in order to be able to get theparticular column exposed But this is a good one. And so it lets us know when we need to release. So in order to have this purchase order here on time, we have to start the process or get that purchase requisition converted into a purchase order no later than 08/27/2024 in order for it to get here on September 23rd. Okay, and if I double click in here I can even get a little bit more information without even having to leave my stock requirements list. So I can see the goods receipt processing time for this is 3 days, so the date that it is planned to be available. So the material availability date is the 23rd of September. That means we have to receive it from the supplier so that it can go through all of its stock to stock activities, receiving, quality inspection, etc. We have to have it by the 18th of September, okay? So that means that we have a weekend in there because those are our working days, subject to our factory calendar, and in order to make all of that magic happen so that the supplier can be set up to deliver on time, in order to start our process and get through it, get the purchase order out the door and over to them on time, we have to release this by the 27th of August. And if we go into the purchase requisition, we can further look at those details and see the planned delivery time. Okay, so all of that math is happening for us, we don't have to look at a calendar, it's right here and then all along the way it's letting us know if we have any exception messages. So you can see this is some old housekeeping that needs to be taken care of because not only is my start date in the past, but also my finish date is in the past too. So we really missed the boat on that. So how do you make sure that that doesn't happen? Well, you go to List Display of Purchase Requisition. So you might be using any of the ME57, ME58, ME59 transactions to move through your procurement process. You may be working in ME21N and pulling a list of requisitions. This is another great place to look. This is ME5A, you can see right down here. And when I was coming in here previous life, I would run this based on delivery dates and then try to estimate my lead time offset. Don't need to do that. Come in here, put in the release date. This is everything that you would want to go and work on. So your release date up to whatever the date is that you're working with. So you know, today, tomorrow, if you're about to be out of the office for the holiday break, you might reach out a little bit further than that, but it should be very, very near term. And then you would go in and pull a list of purchase requisitions that were standing out there that needed to go through, be released, and converted into a purchase order. This should not be reaching far out into the future. When we release things to our suppliers early, we can no longer get a good read on their performance or their ability to deliver on time and in full. Because we've released it to them early, we're giving them more lead time than what they asked for. And we also are limiting our flexibility. So the one thing we know about demand is that it changes. And so if we have trouble being correct in terms of time or quantity, we want to make sure that we maintain that flexibility for as long as possible. If you're struggling with that and you're trying to give your supplier more visibility, so maybe you're releasing really early, like this case, this is way out into the future. We don't want to do that. We want to have our dates be nice and tight to what we should be working on today, tomorrow, this week. If you find that you're needing to do that, then chances are you need to explore other options in sourcing such as scheduling agreements or other ways to get a good forecast to your supplier. So make sure you check out some of those other Reveal TV videos and they'll help guide you through that. But this release date is here and it's present in many of our purchase requisition related transactions. Extremely helpful for helping us to produce a list of purchase requisitions that we need to go through and work and get out to our suppliers in purchase orders. So, release date. It's a very, very helpful field available to you in SAP. Welcome back from the demo. As we highlighted today, Release dates represent the date we need to act to give our suppliers the time they need to successfully deliver to us. They can be a leading indicator of process adherence, improvement, or challenge. We can work with them in variants and we can use them to select our requisitions and convert them into POs. And we no longer have to do the math around lead time to determine if it's time to cut that PO or not. And I totally used to do this. I had a calendar at my desk and I was figuring out if it was 63 or 91 days of lead time and what date I needed to release it. Now we even have Google and other tools to help us get better, but why use those when SAP is already doing this work for us? Time marches on Kristie, thank you so much. The release date sounds like an asset to the process that gets us the right signal at the right time. Win win. Thanks again. Hey folks, if you want to learn more about other particular topics related to procurement, we have a whole section on procurement that you can look into. And if you're struggling to find a video, feel free to use the AI chatbot.