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Order Fulfillment & ATP

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Customer Service
Demand Planner
Materials Manager
Production Planner
Production Scheduler
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Supply Planner
Warehouse Administrator
Warehouse Manager
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3 Key Material Master Fields for Sales Order Management
SAP® ECC
New
Customer Service
Demand Planner
Materials Manager
Production Planner
Production Scheduler
Order Fulfillment & ATP
OTC; P2P; PTM; WM
MM03
Are you interested in creating a more seamless customer experience with less churn and manual intervention? Okay, good, me too. Martin here. And are you equally interested to hear about three fields in the material master that might be helpful? Whenever we have an opportunity to set a rule in place, and that rule matches the behavior that's real, we're in business for improvement. So Kristie, I only have really one question for you today. Actually, three questions. What are the three fields in the Material Master that we need to know so much about? Take it away. That's all I have today. We've got loads of opportunity to leverage master data to make the process flow better. Make it easier and less disjointed when it comes to serving our customers. Today I wanted to just offer up three possible fields. That's three of the many. Today we're going to walk through the value opportunities around sales MOQ, delivery unit, and wait for it, sales unit of measure. And you know what? Since you gave me such a hard time, I'll throw in not one, but two bonus fields. And I'll pick really, really good ones. Let's go in and take a look. I love a good challenge and I love some tips and tricks. So let's get right into it and see if we can't locate a couple of fields that can really help us in making sure that we're getting the behavior we would like out of SAP and maybe simplify some of the things that we are currently doing when we have to go in and manually intervene with our sales documents. So I'm here in the sales org. 1 view, which means I had to specify my material, my sales org, and my distribution channel. And this is MM03, you can see the transaction code here in the lower right hand corner. And a couple of the fields I wanted to point out today that we tend to find very useful in troubleshooting and problem solving. So the first one here is the sales unit. So your base unit of measure, in this case, is pieces. When we sell to the customer, we've decided we would like to sell in palettes, and we are able to specify this based on the material, the sales org, and the distribution channel. So the other thing we can do is we want to make sure that that is consistent, or the same across all sales documents. We can choose the sales unit, not variable. Now, if we wanted the flexibility of having that to be different, then we simply would not choose to tick that tick box. But that can be very helpful if you're trying to make sure that things are the same across all of your sales documents. You may have a compelling business case why that should not be true. And in that case, we would not want to tick that tick box. Now let's come down here a little bit more. We have another field here called the delivering plant. So if we want to default a particular plant onto our sales orders, this is where we can come to do that. Now maybe we have a couple of plants that we could choose from and we want to go in and specify this based on the sales org and distribution channel. We can come in and maintain that field accordingly, and that can help to direct where we are landing that demand. And we can also choose it to help us inherit if we have materials that are available at a couple of different DCs, and we really want to direct those sales orders to a particular delivering plant. There are other places we can also maintain this master data with more specificity. So the lowest level we can maintain it here is at that material sales org and distribution channel. Another one that is really important. See, I'm already up to three. I'm going for bonuses now. Material group and just a comment on this. Material group is a cross functional field. So this is one where we really want to make sure that we are aligned with our friends in finance, and with our friends on the supply side, and particularly our friends in procurement, and how we are categorizing these materials and make sure we have a good understanding of where that is landing. Now, often overlooked, because you do have to scroll down to find it, we have a couple of other quantity stipulations that can really help us. We can specify a minimum order quantity, in this case we chose 12 pieces, a minimum delivery quantity, which could be the same, or it could be less, so let's say you allow for partial deliveries, maybe your minimum order quantity is 12, and your minimum delivery quantity is some multiplier that is less than that, so 8 or 6 or something like that. We can also specify our delivery unit just like we do above for the sales order units. One last thing here if we aren't sure what that conversion is from pieces to pallet or we'd like to see that information in a different way. We can come in here to additional data and simply move to the units of measure. This is where we can see that quantity conversion from pieces to pallet or any other unit of measure that may be helpful to have maintained. So in this case , we have four pieces per pallet, so perhaps on our delivery, we allow for eight, if we allow for partial deliveries, whereas on the sales order itself, we may be requiring a higher quantity. So those are some of the things that we can do to help make that sales order entry a little bit easier and a little bit more consistent to help us to differentiate where the business rules should be different based on the distribution channel and the sales org versus where we want it to be consistent across all of the distribution channels and the sales work. So a couple of different alternatives there. And again, most of this data can also be maintained more finitely or with more specificity as we get into the customer master data. But from materials management perspective, what we can maintain within the material master, this is some governing master data that we can have in place to help ensure consistency and lessen the load of that manual maintenance. Okay, whew, I think I made it with some bonus ones, and I think we hit five fields. So today we had the opportunity to explore some of the key master data fields that live in the material master and support sales order management. Much like our procurement or production related fields, there may be more specific records that take precedence over the material master. A basic principle in SAP is that it loves specificity. And in at least most of the cases. The business rules we looked at today were chosen because they are often options that come up and become useful as a part of problem solving. And that's how we learn how to best put them to use. And remember, as we're exploring and changing and evolving, we must make sure that we have a coordinated approach, especially if what we're working on directly impacts our partners. This is very important. Ah, I can't believe you caved to the pressure, Kristie, and added two more fields. Okay, seriously, five? Okay. We can work on it. But Kristie's right. There are so many more to explore. Taking the time to explore the definitions and the use cases for key master data fields is central to being able to deliver real and lasting value out of SAP. So again, thank you, Kristie. Hey folks, if you're looking more to maximize other features and functions in your SAP system, please check out our video catalogs. And of course, feel free to use the chatbot if you can't find something.
ATP Is a Customer of Stable, Predictable Supply
SAP® ECC
SAP S/4HANA®
New
Customer Service
Demand Planner
Materials Manager
Production Planner
Production Scheduler
Order Fulfillment & ATP
SD; MM; PP
MD04; CO09
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin. In this video, we will be discussing the close relationship between ATP, MRP, and exception management. So often when we talk with clients, the focus is fixing ATP, but the only thing that fixes ATP is getting our supply in order. Our ability to quickly accurately provide available dates to our customers is essential. So Kristie, how do we make a promise and keep a promise? Well Martin, what can I say? It's easy peasy, one two threezy. If only. We know the accuracy of this information can be a clear competitive differentiator. We train our customers by our own actions, and in some cases they also have ERP solutions that respond to our performance. In this demo, we will walk through. Some common changes that might occur. And how it impacts the ATP check, including inventory counts, changes in dates. And conflicting business rules and behaviors. So often we hear clients talk about the idea that if only they could get ATP right, it would help to solve all of their supply side woes. And I'm here, unfortunately, to break some hearts, it's really about ATP being the customer of predictable and stable supply. So our ability to make and keep a promise to the customer is entirely reliant on our ability to have stable supply and to make that promise at a time when we can actually keep it. So what we're going to do today is actually go back through and revisit a common screen where we spend a lot of our time as planners and that is our stock requirements list. So, if you are working in customer service or sales support, my guess is you also have some familiarity with this screen, and depending on how reliable ATP is for you, tends to go hand in hand with how familiar you are with the screen. So when ATP is less reliable, you spend a lot of time here maybe even getting expertise that rivals your planning counterparts. So, it all starts with our ability to know what we have in stock and on hand, and in future videos we're going to go through this in great detail, but for right now, I just want to point out to you, if you see these little golden cubes here, the first place we want to start is, can we count on the inventory we actually have? And so some of the things that we would look at here, are things like, how often are we cycle counting? How often are we making significant adjustments to our inventory? Are we able to see things move through the quality inspection process and return to stock in a reasonable amount of time that's predictable and in line with when that quality inspection is supposed to be complete? So, for example, here you can see that we have 15 pieces in total that are in unrestricted use stock, that means on the shelf, ready to be available for customer orders. And then you can see we have 3 that is in block stock. And in SAP's world, block stock is stock that is not expected to be returned to unrestricted use stock and made available for the customer, whether that's external customer, sister facility where you're transferring goods, or even the manufacturing floor. It's assumed that something has to be done to that in order for it to be made back into unrestricted use stock. The likelihood of being able to use it is not good. We don't want to plan for it and we don't want to promise against it. And then we also have in quality inspection, so inventory that has come in, it's in the process of being reviewed, it is expected to return to unrestricted use stock and be good for use in manufacturing for the customer. And then you also see we have 15 pieces that are in returns, which also need to be inspected and brought back in. So overall, we have 41 pieces that we're planning on shipping out versus 15 pieces that we have available today and ready to go. So this is a good example of how we have to go through and look at the parts and understand what their status is. So if you know that you're getting good cycle counts, you're doing that regularly, the accuracy is good on a particular subset of parts, then we're in a place where we can start to really make and keep a promise. Now let's look at a different material. Let's look at this guy here. So the other thing we might be doing is we might be thinking about production that we have out there. So, you know, how reliable is our production schedule? For example, if we had orders that were in the past and needed attention, then we would want to make sure that we were making the MRP controller or the planner for that aware that we wanted to start to be able to promise against that production that is on the schedule. And so knowing that that schedule is able to be completed on time, or giving a reasonable, realistic, and actionable schedule to the manufacturing floor, is important before we can start to make a promise to the customer. And then if we were really good, and we had very, very accurate forecasts, or customer provided forecasts, we might even be able to go a little further out and start counting against things that are planned. But it's all a journey and it's a progression, and it's most important to understand is that ATP is reliant on predictable and stable supply, it is the customer of the supply plan. What are we trying to do with MRP? We are trying to supply the demand. What are we trying to do with capacity evaluation and leveling? Making sure that we have a schedule that's reasonable, realistic, and actionable. What are we doing with material availability check for manufacturing? Making sure the shop floor is set up for success and being able to produce that product and have it available to the customer. So all of these different pieces are integration points that come together in order to make sure that we are able to make and keep the promise. Making a promise or thinking about our reliability. So are we reliable or capable to serve? Are we capable based on the customer's requested date, and are we reliable once we make that promise and being able to keep it? And the more reliable we become, the better positioned we are to become capable for meeting the request date and the better positioned we are to be able to be successful for that customer and being able to meet their needs. So, ATP, available to promise, is reliant on predictable and stable supply. Being able to go through, group, and prioritize your materials and understanding what the reliability is of each of those different elements from what you actually have on hand, out through your schedule, and then ultimately what is planned. And knowing that, knowing the details of how that material or group of materials is performing is half the battle in terms of being able to set the right business rules that match our business behaviors with fewer exceptions and less manual intervention. Well that was a quick tour, but there's several other videos releasing on this topic. Let's summarize. ATP is a journey, and like most business rules in SAP, it's not one size fits all. Because ATP is the customer of predictable and stable supply. We will have differences across the product portfolio, and today we explored some common situations that can make getting ATP completely right every time, just a little bit challenging. And we also explored how to detect the exceptions and address them. If there's one message here, it's this. Don't give up. Focus on stabilizing your supply, start small, and manage the exceptions. Thank you Kristie. That is a huge topic. And I know we've got much more to discuss. The simple principle that ATP is reliant on predictable and stable supply is often overlooked. It takes a lot of the mystery out of the recipe for success and puts us back in the driver's seat. Focusing on supply and accurate ATP will follow. If you want to know more about this particular topic, this big topic, or any other topic that relates to MRP and ATP, please feel free to look at our other videos around.
Introducing the Customer Fact Sheet
SAP® ECC
New
Customer Service
Order Fulfillment & ATP
SD
VA03
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, Martin here, and in this video we're going to explore an often overlooked feature in SAP called the customer fact sheet. Kristie, this comes up over and over again, and most people don't even know it exists, take it away. Why yes I can, Martin. And I agree, this is a very underappreciated piece of functionality. When you're on the phone with a customer or trying to assist sales in preparing for their next meeting with the accounts, it's a fantastic asset to those kinds of conversations. Let's get into SAP and take a look. First, let's look at where we can find the customer fact sheet. Like most things in SAP, we can get to it in several different ways. We'll then take a cruise through the information available. And lastly, we'll touch on some of the ways to make great use of this information in conversations with the customer. Come on, let's go take a peek. Alright, so the customer fact sheet is super helpful when you are on the phone with a customer or you're getting ready to sit down with them and have a conversation where you want to rise above the individual transaction and into more of an account review. Or if you have the customer on the phone and they're asking you about multiple orders, you need to be able to quickly go through and see what their current status is. So here I am in a sales order and I am going to click right here on this guy. Okay, the piece of paper with the little person above it. And when I do, it takes me into something called the customer fact sheet and what this is really is the sales summary for everything that is going on with that particular customer. Now, if you are on the procurement side of the house and you happen to be listening to this video, it's very similar to what we would see in the buyer negotiation sheet, and really serves a similar purpose of being able to get a quick overview on what's going on with this particular account. Okay, and it's going to start with a bunch of just facts about the particular account, and then it's going to go into more of a review of what's actually actively happening today. I'm going to click on this little button that says info block. Okay, and what this does is this brings up all the different sections, now the quality of the information and the robustness of the information has a lot to do with how active that particular customer is and how well we're maintaining the information for them. You can see the kinds of information that is available, so the address and then anything around the classification of that customer. What kind of industry sector is it? Does it have a Nielsen ID? What other information or attributes are attached to that customer? Then down from there, you could see that some things around your performance measures, contact people, and then you get into things like the sales order information, your pricing, any of the rules for this customer around partial deliveries, anything around how we transport the goods to the customer, billing information, delivery conditions, partners, and then we start to get into the specifics around what is going on with their documents and then if there's been any type of messages that we've had to sit back and forth for quick resolution. And depending again on how robust this information is, the quality of the information will vary. But you also have things like back orders in here. So it's really nice to be able to come in here and take a look at this. So I'm going to go ahead and I'm just going to scroll through a little bit, just to give you a bit of a sense of what's here. So we've got some of this fact information up here at the header level. But then as we get a bit further down, now we're going to get into some of the more specific things. What are the pricing rules for this customer? If they have a particular price group that is assigned to it, what is their, procedure and what price list is it reading from? For shipping, what kind of delivery priority does it get? Is there a specific shipping condition? Is it eligible for order combination? Are you allowed to split batches? Is there a particular delivering plant that's assigned? Your partial deliveries, are you allowed to ship to this customer multiple times against the same sales document? Are you allowed to split that delivery up or is essentially is back orders allowed for this customer? And then what kind of transportation information do we have in place for them? What zone are they transporting from? So how are we determining that transportation information in time? Let's scroll down a little bit more here. So then we get into things like the Incoterms and the terms of payment for them. Any partner information, so sold to, bill to, payer, sales employee, shipped to, very important. All that information is maintained in here, and then your stat information. How much did we sell to this customer comparison of prior year to this year, and then, how many times did they order. So you can see this is a fairly high dollar value for a few orders that are in place. And then you can see, again, the specifics of those sales documents and what the current status is on those particular orders. So this can give you a quick look at what's happening. Then under Quick Info, it just gives you some of the stats, but really helpful here is it's going to take you through to any orders that are maybe blocked for delivery. So you can quickly go through and see what's happening there. You'll get an arrow if there's something for you for you to navigate to. You've got something that's blocked for billing you've got something that's going on there, you need to go in and take a look and then over here, your back orders and your open sales orders. And if you click on this, it actually is going to take you right through to the full list of open sales orders, which is probably very familiar to you, and then from there, you can go in and do a little bit of further exploration. But really nice to be able to quickly navigate through there and see where the problems lie and get everything rolled up and you can do it right from that sales order. So when you're talking to a customer about a particular order or line item, then you can quickly navigate through and see what else is going on in order to be able to evaluate if there's anything else that you need to do for that customer as long as you're in communication with them. Whether that's on the phone, via portal, or via email, it's a q uick way to go in and get some good analysis from the customer fact sheet. So now that we have introduced the customer fact sheet. We know what kind of goodness we can find there that will help us with all of those different ad hoc conversations, proactive account management, and preparing for account reviews. I remember the first time I saw this, I was surprised at how much information was available all in one place. It reminds me quite a lot of the buyer negotiation sheet on the supply side of the house. Thank you Kristie I mean the customer fact sheet does sound cool and is obviously very interesting for the folks that can actually use it to help communicate with their customers. Thank you. So if you want to learn more about this particular topic or any other topic related to SAP, please check out our video catalog and if you have a burning question submit it below.
Introducing the Sales Order Monitor
SAP® ECC
New
Customer Service
Warehouse Manager
Order Fulfillment & ATP
OTC
VA06; VA03
Hey, welcome back. And of course, to you customer advocates and ambassadors, Martin here. We're excited to help you unlock the next level of daily habits to support an excellent customer experience, gain a broader context to the support quality decision making, and truly begin managing by exception. We have a highly effective tool to introduce you to today, where we have found it to be a game changer for those of us who have not yet made the journey to S/4. If you're in S/4, then unfortunately this tool is no longer for you, but the principles still apply. So there's no wasted time if you're about to embark on that journey. The practice you'll gain here will help you on that path. Today, we'll be introducing you to the sales order monitor, an exceptional and often unknown and unutilized opportunity in the world of order to cash. Monique. You are, again, the perfect person to tell us more about the sales order monitor, share with us how we can use this to achieve better quality, better promises, and, of course, improve our customer service levels with our customers. Monique, take us away. Yes, sir. So, I don't know about you all, but I'm a big fan of one stop shopping. I also am a big fan of being able to keep a finger on the pulse of a lot of different things at once. And as the people on the front lines of creating a great customer experience, I bet you are too. You got a lot of customers, a lot of orders, and a lot of line items to look after. And sometimes it feels like we have to manage every order, every line, every time. The sales order monitor helps us to clearly identify which orders need attention and manage by exception. It allows us to gain an expanded perspective on what's going on with our area of responsibility by helping us to rise above the transaction. And it really does become the place to be and our easy point of reference as we go through the day. So come on, let's go take a tour. So when I say one stop shopping, I mean one stop shopping. Here we are at the sales order monitor. The transaction code as you can see here is VA06. Now some of you may see that this is not available yet for you. It may have to be enabled in your SAP environment. If it is not yet, don't worry, let's take a look here together. And that way you can see if it's something you're interested in pursuing. Obviously, I'm a big fan. When we think reports in SAP, we usually think list displays. Well, this is not that. It's much more along the lines of the exception monitoring tools that help us sort through issues with the supply plan's ability to meet the demand. You can see here that there are loads of options for selection criteria to help drive focus on specific hang ups in the order cycle and or specific subsets of orders relevant to your area of responsibility. There's so much more here that we'll definitely need another video to deep dive into the options and opportunities. The other good news is, is that you can save variants. So once you have selection criteria you're happy with, you can use it regularly and update as needed. Once we've run the report, we get this overview of order status broken down by the various points where an order can potentially get hung up. At the top is the header level information with all the various attributes and statuses. This lets us move through a work list that allows you to search, sort, and apply totals. When you click on an order, the item information for that order shows up at the bottom of the screen. We can also change up the layout to make it easy for us to work through. You'll notice all the sales orders are hotlinks so you can move right from the sales order monitor to work with the sales order. Or you can display other associated documents like a delivery that should have already moved. One of the things I like to do is to have this screen up and then another session open and ready to go to help with any of the hiccups or exceptions. Sometimes I may need to liberate some inventory promised against one order and get it over to another. With the sales order monitor, ahead or behind conditions are clear. Whether the order is incomplete, missing, blocked for credit or delivery, or simply falling behind in the process, I have what I need to get to work on resolving these challenges, and hopefully, before the customer has to reach out and inquire. We have so much to discuss about how to put the sales order monitor to work. There's a ton of great opportunity here. So we've seen the sales order monitor change the daily way of working for many teams. Our ability to rise above the transaction and see what and who needs attention and specifically what the issue or problem is to solve, let's us become truly exception minded. We're set up to be able to quickly take action by navigating right to the sales order or line item that needs attention. And we are all equipped to advocate for the customer and encourage conversation with our warehouse ops and supply partners to help orders move through the system and get the product and services delivered to our customers. Thank you, Monique. Wow, what an amazing tool. We talk so much about exception monitoring tools in SAP. I'm really happy to see a focus on such a nice one for our teams that are taking care of our customers each and every day. It's an opportunity, an exciting one for sure. Thank you again. OK team, there are so many other areas to focus on when you look at customer service. Please check out our videos. And of course, if you have a specific question, and how this may relate to S/4, please submit it below.
Mastering the Fixed Date Quantity Flag
SAP® ECC
New
Customer Service
Demand Planner
Production Scheduler
Supply Planner
Order Fulfillment & ATP
OTC; DM
MD04; VA03; CO09
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin, and in this video we are going to focus on a feature in the sales order management toolkit called fixed quantity date flag. Now I've heard two competing schools of thought on whether we use this and how to use this particular field. Some organizations use it a lot and others avoid it completely. I think we need to demystify what this flag actually does. So Kristie, can you please clarify the purpose of this particular field for us? Oh, yes, I can Martin. This is one of those fields that causes a lot of confusion and like many other features in SAP, it does so because a lot of times we're looking for a single business rule setting that we can apply to everything, all the time. This is a situational field. It's a decision point and a tool in the toolkit that is situationally oriented. Let's go into SAP and demonstrate, and then I'll recap the thought process of where this can be useful and where it should be avoided. In this demo, I will walk through three key points. First, where to find the fixed date and quantity field. Second, the impact on the transfer of requirements to MRP and how this presents in the stock requirements list. And lastly, what happens when we try to run ATP or rescheduling with the fixed date and quantity field turned on? Alright, let's go look at this contentious topic actually in the system. And this is the fixed date and quantity flag. And I'm going to go ahead and go right into the sales order here. Let's just go find it. First of all. Let's know where it is and we're going to keep working on the same availability situation that we have been working on for the last couple videos. So you may have seen this guy already. This is our P-110. It's one of our phone cases, and let's just go in and let's run the availability check. Let's see what happens here. Okay. So, what we have been doing with this guy is we've been working on this partial delivery situation, so we've been working with 11 pieces on the 15th and 3 pieces on the 22nd. What I'm going to do here is I'm going to go ahead and select this by clicking on it, and I'm actually going to just go back in here. I want to take another look. You want to take a look at the item availability, and what I'm going to do is I'm actually going to come in here and choose this guy right here. This is a fixed date and quantity checkbox. It is a little teeny tiny checkbox with a great deal of power. So right now, if we look at our MD04 screen, our stock requirement screen, you're going to see that these 14 pieces are actually showing up for that earliest date. And what we're going to do is we're going to choose the fixed date and quantity flag, and that's going to take it and say, okay, we're making this promise for 11 pieces on the 15th and 3 pieces on the 22nd. We are not repromising this. We are going to stick to those dates. We're not going to work to improve them. This customer requires stability and wants to believe with integrity in the promise that we're making above any and all things, and we're not going to try to improve these dates. They have to stay the same. Now, this does not preclude something bad from happening on the supply side of the house. The machine breaks down, mold approval gets delayed, material is suddenly short, you get bad quality. Any and all of the complications that can happen on the supply side could still happen. That's the reality of the supply chain. So once we tick this box, it means that the system is no longer going to try to improve these dates or prioritize getting inventory to this order over other orders. It's going to try to just stick with the dates that we've put in here. So we have to monitor and make sure we're basically taking the wheel. We're saying, okay, no more ATP management system, we're going to handle this from now on, and we'll monitor and make sure that it's okay. The other thing, is that if this confirmed quantity was less than 14 pieces or it was nothing at all, as soon as we hit that fixed date quantity flag, the system's no longer trying to get inventory onto the order or improve the dates. So it is not going to keep trying to find additional inventory for us. So if it says 0, then it's stuck and it's not going to pick up any additional inventory. So we have to be really careful with great power, great responsibility here. This can be a great thing. It creates stability for the supply chain. You're not expediting unnecessarily. If you're not trying to improve the dates to those customers. Let's say you're delivering to a production line or a job site. Once you have those dates locked in, that's what they're counting on. They're shaping their activities based on what it is that you've confirmed back to them, then this can be very, very effective. Now let me show you what happens when we tick this and then we go into the stock requirements list. I'm going to go ahead and save I, all right, go in here , alright, and I'm going to go ahead and hit refresh. Now watch this guy, 14710, says 12/4 right now, and you'll see it disappeared and you'll see it's down here. So there's our 11 pieces on the 15th, and if I scroll a little bit further down, you're going to see the remaining balance on the 22nd, 3 pieces on the 22nd. Okay, so that is different now. The supply chain is no longer trying to expedite to get that inventory in sooner. It's not going to work to try to bring the materials that fall into producing this in sooner. It's going to allow everything to reschedule to those dates that we have chosen for the customer. And if I come over here, the other thing to know is when we go to run something like rescheduling or back order processing, now that order is no longer eligible for processing. See, this guy here, there's an X. That means that we are no longer allowed to do anything with this, we would have to go in and literally untick the tick box before we're able to move this around in terms of priority. The dates are just going to stick and stay the same. That's what we're marching to. So this is make a promise, keep that promise no longer overdriving the supply chain to improve those dates. So really important to know what this does. It can be very, very useful. But again, please make sure that your quantity confirmation is in place before you tick that. If you tick it when you have nothing confirmed against that particular line item, you will not improve the quality of that promise and you're not going to add additional inventory onto that order until you go in and you actually untick it because it is fixed date and quantity. So the quantity and the date will stick. Really powerful, really great tool, but very important. Now if you're curious about the screen, we'll have some additional videos that walk through backorder processing and rescheduling in the future. So as we've just witnessed, turning on this flag means that we have made a promise and we intend to keep that promise and we will be running the supply chain to that committed date rather than the customer's original requested date. We are making a promise and we commit to keeping this promise when we do this we're also taking this out of the ATP run, so the quantity and dates hold. And we need to be careful when we do this because when we turn it on and there's no committed quantity available, there is no automated rescheduling to bring that inventory onto the order. This is a very powerful tool and we want to make sure that we fully explore the roles before we try to apply it. Thank you, Kristie. It's very important that we think about what our goals are and then choose the right technique in the right situation. It's also clear that we need to be very aware that when we are using this flag, we are making a promise and striving to keep that promise. SAP will not reschedule that order, so it's very important that the promise made is a good one. If you want to learn more about this particular topic or any other topic, please feel free to actually look at our video content below.
Options for Confirmation
SAP® ECC
SAP S/4HANA®
New
Customer Service
Demand Planner
Materials Manager
Production Planner
Production Scheduler
Order Fulfillment & ATP
SD
VA01; VA02; VA03; CO09
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin and in this video we'll focus on options for how to confirm availability in a sales order. Pretty awesome right? I like the options and it's so common in SAP that we use the same business rules for all occasions even though our business behaviors may be completely different. Options give us the opportunity to use the right tool for the right job. So, let's get into it. Kristie, tell us about the options that we have to get this right. Certainly, Martin. I like options too, but I like them best when I've got a good idea of what to choose and when. So today we're going to take a dive into just a single screen in SAP and walk through. The results of an availability check. And which confirmation scenario we might choose. And for what reason and when. I'm excited, so let's jump into SAP. Okay, so now let's go in and take a look at what happens when your customer calls or emails and they are working with you on availability situation for an order. So you're in there and you're interactively running it, or maybe you have seen through some sales order monitoring that you maybe have a problem with an order and you want to go in and either prioritize or just run ATP in an interactive fashion and see what is going on. So I'm going to do that, I'm going to choose this order here and I'm going to go ahead and double click and come into it. Now this is using a very generous ATP check, it's assuming really good quality information around this material and when you're getting started you're probably going to do this with a little bit more reservation. Meaning you're not going to be checking all the way out against planned orders. But for the purposes of this demonstration, this is going to let us go in and take a look at whatever different options are. Now, if you're curious about how to get started with ATP, there's some other great videos that walk you through good starting places around checking against inventory and also against your scheduled production and scheduled inbound procurement. So, make sure you go take a look at those if you're trying to figure out where the best place is to get started. But here I want to focus with you on the confirmation screen, so I'm going to go ahead and choose this line item here. This is the 110. And I'm going to go ahead and run the availability check. And when this comes back, it's going to pop me into the availability control. So, these are my ATP results for this particular line item and here is where you really want to have either the rules for that customer well known or you're in with a conversation and you're trying to manage an exception. So you run the ATP check, it's happened in an interactive fashion, meaning I am in the sales order and I run it. Now I have a couple of different options that have come back. The first is if we were to have this available for the customer on the day that they are looking for, what quantity could we confirm, and we can see that we have nothing available. So if for that particular customer the date is the most important thing and if we do not have it by the date they are looking for we would need to cancel the order, or reject that particular line item in this case. Then, this is the option that we would choose. Hopefully that's not the case. Hopefully you've got some flexibility there or you can work with supply in order to meet their needs. So what would end up happening is that until the line item is rejected, that line item would remain open, it would just be unconfirmed, so it's going to show up as an abnormal condition. And then you would work that with the supply side of the house to see if you could meet that customer's needs. Now down below that is if the quantity is the most important thing and you need to know what the best date is in order to deliver all 14 of these pieces, then you would choose this one. It says we can have all 14 pieces delivered or available to ship, depending on what your conditions are, by the 22nd of December. And I can see that we may have another option, we might be allowed to do partial deliveries, so maybe we have multiple line items on the order that are going to ship at different times, or we may even be able to break that particular line item into multiple shipments. And if so, then we have the option to have 11 available on the 15th and then 3 additional available on the 22nd. And if that's the case, the customer will take whatever the quantity is that you can get for them as early and as soon as you can possibly get it, then this would be the delivery proposal. So you're proposing two different shipments. Now you could even make a decision to split that quantity in a different way and still be able to confirm it, so long as you didn't go above 11 in the first shipment and 3 in the second. So, here I can choose these by clicking on the green tick boxes, or I can come up here and choose complete delivery, which is this guy right here, the delivery proposal down here, or if I'm going to wait and see if I can get some more available by the date that they originally requested, then I would just simply hit continue and we'll try that availability check again, allow something like backorder processing or rescheduling to pick up and try to make that order happen based on the customer's need. So once I've chosen my option in this case I'm going to go ahead and say 11 and 3 on the 15th and the 22nd I'm going to go ahead and click on this green tick box, and I'm going to go ahead and save yes please and then the next thing I want to do, I'm not going to see any changes here watch me refresh the stock requirements list I won't see any changes here still shows up for me, I'm still trying to meet that very best date of the 4th. If we wanted to hold those dates that we just selected we would use something called the fixed date and quantity flag, which we'll cover off in another video but let's assume we're going to continue to try and improve those dates for the customer, then we're still going to work towards that December 4th date. What I'm going to do here is just flip over so that you can now see the availability overview and what you're going to see here is the 14 pieces for this particular custom order are showing up here. Okay, so 14 pieces required. 0 confirmed and we're at a negative 8 in terms of what it is that we need on the 4th of December. And if I double click here you can see the order that is referenced. Let's scroll down just a little bit and I just want to show you how it breaks apart and you'll see it here. So then on the 15th you can see we're actually confirming 23 pieces, but there was a sales order that was already previously confirmed for that date, so it's in line first. So 12 of those pieces are going to 14805, because that was confirmed before this guy was, this availability check was run after. Then 14710 gets 11 of those pieces. Now, if you're looking at that and going, well hang on, 14710 is an older order, we'll talk about that when we get into our rescheduling videos of how we actually can control and make sure that those documents get their shipments first. Then down below here you'll see the 3 pieces that are additional. Now if you saw this situation and you needed to clean it up for whatever reason, there's also other tools that will help you to do that, but we've chosen to split the shipment here, so 11 pieces on the 15th, 3 on the 22nd, and I can still see up here that I have 14 pieces that are not being satisfied on the date that they are originally intended. So, what's great about this is I can see I'm behind, I can see what my current proposal and recovery plan is like, and I can make some decisions on which order should get that quantity in when. So really good and powerful information here that lead on to additional actions and activities, but the most important part is making sure that you know what the best options are to satisfy that particular customer's needs by having that conversation with them or knowing what their rules are for how they like to receive inventory from you. Is it most important to get it all at one time? Is it most important that you hit the date? And if not, then it's not going to ship on that order or is it most important that you get as much to them as quickly as you possibly can and then ship the remaining balance as soon as it's available, and they will wait for it. Alright, so in summary, we have taken a tour through the confirmation screen on a sales order. And we have discussed several different options for managing the outcome of that check. We've discussed some use cases for each to paint a picture of how we might think about the customer experience and the flow of materials. And we've also discussed how different scenarios might change the supply side and how they work their magic, and how we would retain the right to revisit the situation if it does change and if the customer will allow it. So back over to you Martin, bring us home. Thanks a lot, Kristie. I imagine these choices may have been new to many people. It's good to know that we have these options to choose from and try to meet the customer needs and that there are rules or expectations that we can consider driving the right choices in that particular situation. So, if you want to learn more about this and other topics related to using SAP as effectively as possible, please check out our video catalog and of course if you have particular questions please submit it below.
Rescheduling: Analyzing Results
SAP® ECC
New
Customer Service
Order Fulfillment & ATP
SD
V_V2
The best way to learn is by doing and welcome to the video service that unlocks and reveals the hidden value in your SAP system. Martin here, and in this video we're going to focus on analyzing the results of SAP's rescheduling tool. This powerful feature in SAP keeps sales order confirmations in alignment with updated availability based on go to market strategies, prioritizations and rules. With great power comes great responsibility. So Kristie, tell us a little bit about how do we actually apply these rescheduling tools and make sure that we can keep our promises. Well, Martin, it's actually pretty neat. When the rescheduling results are in, we can go in and see which orders improved, which ones declined, and which were unaffected. We can also navigate directly into the sales order and review more details there. The best part is that when we run rescheduling like this, interactively and in simulation mode, we gain a deeper understanding of what's happening and why, and we can validate the results. Are our rules working? Let's dive in and check it out. All right, so we're back in here taking a look at rescheduling. And again, this is something that may be running in the background for you. You're not even aware of it and you may or may not have access to it. First things first, I always recommend using this tool carefully and is an exception management tool, meaning you're really in here using this in an interactive fashion using simulations so you can go through and review the results and really making sure that you're fine tuning the way that you're placing your inventory onto your order. So this is really all about making the best match between the inventory that is available or coming available soon and is part of your ATP scope of check. And in marriage with how it is that you want to serve the customer or the market overall. So this is a very strategic tool and it's very tied to the way that you want to represent your products or services. So one of the things that we want to do here is once we've run it is we want to learn how to go in and analyze the results. Now we could spend days on this topic but what I'm going to do is just give you just a little basic orientation, so if this is running in the background, maybe being able to go in and take a look and see how it's prioritizing. I'm going to go ahead and just run it for one material and what this is going to do is this is going to pick all the sales orders that are out there that have this material on it and it's going to bring all the line items back, right? It's going to go through and evaluate the entire sales order. And I'm going to go ahead and I'm going to choose this guy right here, which we've been working on in a bunch of the video series, and I'm going to go ahead and click execute. Now this is running, it's running in simulation mode and you can see here it has brought back some results for me for this particular item. So this is P-110 and it's grabbed the sales orders that currently have unconfirmed quantities on them. Meaning we haven't been able to completely fulfill them, so these are the ones that need love and attention. And you can see here, this is the order quantity, so you're always going to see that first, this is the line item, sales document, line item, here's the quantity, and then this is the old date. You can see this guy is really, really, really old. And this is going to be the date that we have the first schedule line. So the promise date that we were able to give our last committed promise was on the 22nd of December, and we were able to confirm for 12 pieces. Now we have some new dates, we actually are able to improve this a little bit. If the customer is willing to take 2 shipments, we can actually get them 8 pieces on the 11th of December, so that's an improvement, and 4 pieces on the 22nd. Now, that means that this allows partial deliveries, our master data tells the system that that's okay, and so that's what it's proposing. So this is also a good example of needing to make sure that your rules are in a good spot, and we are able to be able to facilitate it. Now, some of you may be very lucky and you may have the ability to present this in an ALV grid, in which case you get some nice color coding that shows you either in pink or green what has improved or deteriorated. You can see that the reason we're able to get this improvement here is actually because we had some inventory that was previously confirmed against this particular sales order, and we have actually taken it away and reapplied it. So now we're actually moving these confirmations out. So these have gotten a little bit worse and they moved out to the 18th of December. So the system's gone through and it's reprioritized all of this information to try to give us some better dates here based on the priority or the rules that we have given it and this may be based on the date that the order was entered or the earliest schedule line date. It could be based on document number. It could be based on delivery priority. So, all other things being equal who has the better delivery priority? Who's supposed to get this first? And that might be based on the customer, or the region, or the tier of the market, or the industry, or any number of things that would help us. But yeah, this is the way you read it, so this is kind of learning to read through the top here. All of these different header rows which correspond to the different line items that you're seeing. And from here I can do a variety of things, I can actually go right into the sales order so I can double click on it. I can go to change documents. I can also navigate to VA05 to take a look and see what the sales order list looks like. And if I want to focus on improvements, I can click this button and it's going to show me just the improvements. And if I want to focus on the deterioration, I can click this and I'll see just the items that were deteriorated. So I've got the ability to come in here and really focus. So I may have a really large list that I'm working through and that will allow me to go in and take a look. Just a couple of other things here in terms of what is available to you up in the menu, because you're really able to go through and take a look. You can come in here and then say, go back to complete. Take you see back to the complete list, under edit, you can see that you can actually go in and take a look at the change document or any errors that were associated with the run, you can then go to environment and it will take you directly into the list of sales orders. So lots of things and places that you can navigate to from here, but really what you want to pay attention to is whether you like the results or not. So in this case I maybe don't like these results, and I'm not satisfied, with what it is that we're seeing here. So I may go back and say, nope, I don't want to apply that, or I want to change my rules, I think that it's not doing what I want it to do. It's not thinking about it the way I would want to think about it. So I want to go in and actually make an adjustment here. And you're able to do that. And again, you can run this for many materials at the same time, or you can run it wide open, just depends on what your rules are. Bear in mind though, if you have a material that is on delivery complete order, that as you go through and you rerun this, it could push the dates for the entire order as you're going through and making that change. So just make sure that you've got eyes on that, and you're really paying attention. But this is a great tool for making sure that your strategy is executed the way that you would like it to, and also for ensuring that as more inventory is available through that ATP scope of check, whether that is inventory that is incoming through scheduled production, or for stock transfer orders, or from procurement, or whether that inventory is restricted purely to what you physically have on hand, or in quality inspection, or your safety stock. As there's more quantity available, this is allowing you to rematch that supply and demand together in order to be able to make the best use of that inventory, okay? And if you don't want it to reschedule, then you're going to set your fixed date and quantity flag. There are some power and responsibility pieces that go with that as well. So if you're interested in that, we have another video around fixed date and quantity. So this is just a little teeny tiny taste of what's available in the rescheduling. If you've ever been wondering what's happening in the background, again, it's all about the strategy. So take a look at the strategy video to walk you through that. Give you a few ideas on how you prioritize, but you can go right back out, rerun this, and reprioritize that strategy to see what the results would be. It might help you to fine tune overall, but really encourage you to run this in interactive mode. Run it with the simulation turned on, see if you like it, and then make decisions based on that information. Really make sure you go through and understand. You know what, Martin? This topic is so deep, we could spend hours on it. Let me summarize what we've just walked through. The rules that govern rescheduling. Please see our other rescheduling content for more on this topic. We need to be very carefully thought through. The purpose of rescheduling is to make the best use of our available supply. So we want to make sure SAP is thinking a little bit more like we do. But we know that we will always need to take a look and refine. So running an interactive simulation lets us verify the results, adjust our rules, and understand the why and what SAP is doing. Pretty cool. Wow, that is actually pretty cool, Kristie. Thank you. I like the notion of spending the time up front to understand and adjust the rules, and continue to refine until satisfied with the results. A lot of times people think of engines like rescheduling as a something of a black box, but spending some time with the results and the interaction with the information takes a lot of the mystery away and builds confidence. So folks, if you want to know more about this topic or other standard SAP functionality please feel free to check out the videos above and if you have a question submit it below.
Rescheduling: It's All About Strategy
SAP® ECC
New
Customer Service
Order Fulfillment & ATP
SD
V_V2
Hey, folks, the best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value. My name is Martin, and I want to focus on this video specifically on SAP's rescheduling tool. This is a great example of a rules based engine that is often underutilized and rarely optimized. It's meant to support the strategy of how we want to prioritize customer accounts, regions, tiers, and other go to market strategies. So Kristie, I know this is a massive topic, feel free to shed some light for us. Well, it's hard to know where to start here. I'm just kidding. We should start with the rules set. This is where we set our strategy in place. Now, the strategy and all the different ways we might think about it is a very deep into the pool situation. But what I'm going to do today is introduce everyone to some of the levers and toggles that can help us to dial in the results. Let's jump in and take a look at a few of the key settings. Okay. Big topic. Let's see if we can just get a little bit of information to get started. So this is rescheduling, it's V as in Victor underscore V as in Victor, 2. Very powerful transaction. Many of you may not have access to it, and oftentimes it's actually running in the background and you may not even be aware of it. But it is one of the most strategically oriented, sales order management tools that we have, and it is immensely powerful because it controls how we apply inventory to the sales order in conjunction with our ATP rules. So how we determine that scope of check and the particular checking rule for that particular stage in the sales order process. Okay, so this is really for sales orders and stock transfer orders, and it could include other documents that are part of your ATP check. You have the option to control it by material, and certainly when you are getting started with availability checking, and you're getting started with how to work through getting inventory onto your sales orders as more inventory becomes available or enters into that ATP check, so whether it's scheduled production or confirmed product in transfer or inventory or quality inspection or safety stock, wherever you are in your ATP journey. Every day as things happen and more inventory becomes available, you need a mechanism to help you to manage through those backorder situations where it wasn't able to confirm immediately, or in cases where you're trying to continuously improve those dates. And so this is the strategic tool for doing that and there is a lot to it. We could talk for days on this topic but let me give you just a brief overview and plant some seeds in terms of the types of things that you would want to think about. So first of all, you can run this by material. That is really important to know. Now when you select it by material, you're working all of the sales orders related to that material. So, all of those sales orders are going to go through, all of the availability situation for those items unless there's a fixed state and quantity flag set, are going to be re evaluated and you're going to work on trying to improve your delivery situation or availability situation for those sales documents as a whole. Now we also have the opportunity to include our stock transfers. So if promising to your sister facilities is very important to you, if you're conducting ATP checks on your stock transfers, which you do want to consider doing that as you start to get more mature with your availability checking process, because otherwise those documents get left behind. And then you have the opportunity to choose whether you're going to look at that at the line item level or at the schedule line level. So depending on if you're taking multiple shipments against those different transfer documents and what the kind of promising is that you're looking to do for them. So prioritizing either at the item level or the schedule line level. And then this next tick box is really important. This is around, do you want to look at Unconfirmed documents only, so basically saying I want to leave the things that are fully confirmed and happy alone and I'm going to look at things that are unconfirmed and bring them through and then lastly am I going to use a simulation so I can interact, which is highly recommended as you're getting started and you're trying to understand what this rule set does. Now, down here is really the big chunk of our rules. So, we want to prioritize how the system is going to bring these results back to us. So, are we going to prioritize the document category? So, what kind of sales document is this? Am I prioritizing sales documents first or stock transfer documents? So, facilitate, maybe you have product that's used in manufacturing and it's used at a sister facility, you've got a vertically oriented supply chain and it's also sold out the door to the customer, then maybe stock transfers become more important. It really just depends on the nature of your business, and these are all very important decisions to make. The next one is, where does delivery priority fit in? So if you have customer tiering, or you have regional priorities, where it's most important that you have good market representation across all the regions that you supply into. There could be any number of strategies for how you set your delivery priority. Maybe that is the most important thing, and then we go on from there. It could be by date, so it might be the date of creation, or it might be the date of the earliest schedule line. So a lot of times folks are doing this exclusively by date of creation, and one of the big conversations we have is around considering the use of the date of earliest schedule line. And it really depends on the overall hygiene of your sales order documents and how you view the promises that you're making to your customer. Then we have some considerations for document number and document item. So these again become kind of the tiebreaker. So assuming your document number, maybe the different number ranges have different meanings to you. Perhaps your document numbers is indicative of your oldest order, you always want to make sure that you are handling that first. Remember that you also have the sort by date of creation. So really, this delivery priority and the date piece, whether it's date of creation or earliest schedule line, oftentimes become the most overlooked and the most important pieces of information that we want to go after. And so it's really important for us to go through and set these priorities in place so that we know how to sort the documents and then that's the sequence in which we would conduct the availability check in order to try to get the best service to the customer. And by the way, this 1, 2, 3, 4, 5 is not necessarily how we would envision setting this up. You really have to go through and have some robust conversations and really think through how you would like to service the customer. It's not as simple as just going and choosing the top radio button and sending it 1 through 5. These are really important conversations around how you want the system to prioritize this. And if this is happening purely for you in the background, if it's happening multiple times a day, remember that when you run this, it's almost like shuffling the deck, right? It's going to go through and reapply all this stuff. So if you're in there and you're interacting with the sales order and you go through and maybe your customer service or your sales support team says , hey, I keep going in and setting this and then it keeps happening and it's shuffled and it's different from what I was expecting. Check to see if rescheduling is running in the background, it may be prioritizing things in a very different way from how you're going about it. And it's really important to go through and have those conversations and set this in place. This is usually a lot of effort to get this right, it's a lot of discussing where you want to go strategically, how you want to represent to the market , to your different customers, and ultimately this is a big question about how you want to serve overall. So in summary, we've reviewed. Some of the key decisions that drive the rules that then drive this rescheduling engine. We've talked about timing and cadence, and perhaps most importantly, that this is not a set it and forget it rule set. As the business changes and as our strategy evolves, we need to continue to revisit the rules and monitor the results to make sure that we're getting the best use of our inventory to meet our strategy. Thanks Kristie. Once again a big topic for sure. So the question that comes to mind is who do we want to be to the marketplace you serve? I think rescheduling really works best when we have clarity around articulating that answer. So again folks, if you want to learn more about this topic and others check out the rest of our video catalog and if you have a burning question please submit it below.
Rounding Profiles in Sales Orders
SAP® ECC
New
Customer Service
Materials Manager
Production Planner
Production Scheduler
Supply Planner
Order Fulfillment & ATP
OTC; PTM; WM
MM02; VA02; MD04
Hello fellow SAP explorers Martin here, and I'm looking forward to exploring a feature in SAP that has a strong value proposition, but also comes with some recommendations to avoid potential pitfalls. We are going to be introducing rounding profiles for SAP orders. This can be a highly effective tool for efficiencies, policy adherence, and outbound logistics management. However, like many other features that adjust an order from original entry, there are some cautions, particularly when it comes to customer schedule agreements and orders sent via EDI. The good news is that we have Jake here to tell us more about it. He is the perfect candidate to explain exactly what rounding profiles might be able to do for our organization and help us manage ourselves orders more efficiently, specifically up and downstream impacts. Jake, take it away. Thank you, Martin. I would like to start with some of the whys. What are some examples of business challenges that might necessitate the use of a rounding profile at sales order entry? And then I'll walk through the definition. What are rounding profiles and how do they work? We'll also see in how they're maintained in SAP while we're walking through the system, I also point out some of the watch outs so that our audience is informed and ready to think through how and where rounding profiles might be useful to them. So let's go in and take a look. Alright, so let's dive in. What are some of the reasons why you might consider the use of rounding profiles? Well, a recent client use case was related to outbound logistics. They were responsible for delivering the goods to their customers, and for the larger customers, it made sense to invoke rounding profile to round to the next logical unit of delivery. So in their case, it was the next tier or layer in the pallet. For another business, it was alignment with the way they set their pricing to their customer. There could be any number of good qualifying use cases. Like most good rules in SAP, the business needs to carefully consider and clearly define them. A rounding profile requires configuration, so you don't want to go too crazy and bombard IT with requests, but rather start small and differentiate where it matters. Now one of the nice things about a rounding profile for customer orders is they can be quite specific. In fact, as you can see here. It can actually be defined in the CMIR, so you could in fact have different rules applied or not applied to different customers depending on the business need, so long as rounding is allowed in the customer master, or if you wanted to apply it to everyone except those who don't allow rounding via the tick box in the customer master, you could simply maintain the profile in the material master. If you're using a dynamic rounding profile, then you may be referencing additional master data, like alternative units of measure, so those will need to be in place and accurate. Let's say for now that we do not want to use a dynamic rounding profile, we'll keep it simple and round up to the next threshold here. We enter the sales order at whatever value the customer initially requests. When we hit enter, see here, the rounding profile's invoked and we get a dialogue box with information on the adjustment that's just occurred. Now, let's change the value again and see it adjust the rounding. This is great when you're directly interacting with a customer or you have a portal that's capable of sharing this information. However, proceed with caution on EDI orders to make sure that there are not errors or discrepancies. If we do have EDI customers for which this would not be appropriate, then flagging them as ineligible for rounding and the customer master may help. Then make sure they're meeting the agreed thresholds by putting the correct rules in place on their end. It's possible to make this work and have it work well, but it does require extra collaboration, some testing and error handling for EDI customers. Still a nice tool that can provide strong value. So welcome back from the demo as we highlighted today, rounding profiles at sales order entry can be very helpful in managing through several common business challenges. We also highlighted that while sometimes helpful. They like any feature that changes key order data after order entry require clear communication and expectations with our customers and our business partners. If there are differences between the PO, the sales order, the invoice, we have to work to resolve those differences efficiently. And lastly, we want to make sure the system's up to date with our latest agreements and that we're keeping SAP well-informed and clean. Much appreciate that, Jake. There's some really important advantages and key considerations in the tidy execution of this process. I really look forward to hearing from the business community what they think about how they can be able to use this specifically in their space. We've had a few good success stories recently on this topic, and I'm so glad to be continuing this conversation. So folks, if you have more stories on this particular use of this particular feature, please submit it below, we'd love to hear about it. Or if you just have a question, feel free to submit it below.
Route Determination and the MAD Date
SAP® ECC
New
Customer Service
Demand Planner
Materials Manager
Production Planner
Production Scheduler
Order Fulfillment & ATP
OTC; WM; P2P; PTM; DM
MD04; VA03
Hello there SAP aficionados, Martin here. I'm coming to you today with another topic that we hope will help move you closer to your business objectives around service levels, making and keeping a promise and delivering on time and in full. SAP provides us with loads of opportunities to effectively plan for the time it takes to execute certain activities and shipping time to our customers or between facilities is no exception. This is efficiently managed through a function called route determination. Today, we are fortunate to have Jason with us in the studio, ready to help us and understand more about this key piece of functionality. Jason, tell us more about what we need to know about route determination. Hey Martin, like many topics, this is one I expect we'll see featured in more than one installment of Reveal TV. Today, I hope to provide the basics and get everyone thinking about how to further leverage this key feature in today's demo. I'm going to cover three things. First, we need to cover off on the definition so we're all speaking the same language. Then I want to show you where we see the route determination and a sales order or stock transport order. And lastly, I want you to see the results. Let's put SAP to work and see what happens when we apply the route to the order. Let's go in and take a look. You know what? Sometimes we just don't set ourselves up for success. We miss opportunities to let SAP in on how we conduct our business, and the result is we end up working harder than we need to and feel like we're serving SAP rather than the other way around. Here we are in a stock requirements list. See this sales order here? The date that we see is the MAD date, or the material availability date, also known as the date that we're shooting for so that our customer doesn't get MAD at us. This also applies to the components we need to manufacture and stock transfers that we're sending to other facilities. It's an important date. It's basically the sales order gateway into the supply chain. The MAD date is fed by the PGI date, plus some other get ready to ship times. That PGI time is fed by our logistics arrangement with our customer. If we're planning the shipping, then we can invoke the feature we're here to discuss today. To make sure that we have the right PGI, otherwise known as post goods issue date, or the date that it leaves our facility. When we're planning and prioritizing and expediting and carrying inventory, every day counts. And when we're there trying to achieve excellent reliability with our customers, every day matters. To get those dates roughly right, we need to know our mode of transportation and where we're shipping to. Based on the options we have, SAP can determine a route for our sales order or stock transfer orders and get the rest of the dates in alignment. Let's look a little closer on this sales order. On the shipping tab here, we can see that it has a route and if I drill down a little further, into the schedule lines, I can bring up this shipping tab. So the route has driven many of these things. For today, you can see how we plan this order, and we can see our transit time driving the PGI time, and then the pick, pack, and load driving material availability date, or the date that we're trying to hit an MD04. Now, if we weren't accounting for this shipping time, guess what would happen? We'd lose two days of our lead time and already be behind in our planning. We may need to manually intervene, which would cause a lot of churn, but with route determination in place, we're able to properly account for that time and give ourselves a fighting chance in reliably making and keeping that promise. I really hope this was helpful for you. Today was the basics and I look forward to coming back to this topic and taking it to the next level. Here's a couple of reminders before we go. Route determination benefits the customer by setting the appropriate timeline of activities up for the order to reach its destination on time. This is key to getting us to the correct PGI date. Which takes us to the correct MAD date, which is truly the gateway into supply planning. Lastly, when planning your routes, we recommend starting simply with a few different transportation modes and geographic zones that allow you to differentiate where it matters most. Hey, thank you Jason. Supply chains operate based on dates and quantities. With improved clarity of signal, it helps all of us improve and promise with integrity. Appreciate the walkthrough. Thank you, Jason. Hey folks, if you want to know more about route determination or other ways to improve your customer service to your clients and customers, hey, please check out our video catalogs. If you have a specific question that relates to this topic or others, feel free to submit it below.
Step 1: Committing to What You Possess
SAP® ECC
SAP S/4HANA®
New
Customer Service
Demand Planner
Materials Manager
Production Planner
Production Scheduler
Order Fulfillment & ATP
SD; MM; PP
MD04; CO09
Hey folks the best way to learn is by doing so. Welcome to the video service that unlocks and reveals the hidden value in your system. Hi, my name is Martin, in this video, we're going to focus on SAP's available to promise scope of check, and we're starting with what the requirements are to promise against what you have. I'd imagine I'd be preaching to the choir if I rattled off a stats related to being able to provide a quality promise to our customer. Being able to make a reliable and keep a promise to the customer in some areas is a right play and a competitive differentiator. So Kristie, without further ado how would you take us there? Thanks Martin. Today's topic might be a little bit controversial. Why of course you should be able to promise against what you have. Why would you not be able to do that? Sadly, the reason is that some of us do not have reliable inventory, let alone confirmed schedules for replenishment. If you are in this boat, not to worry. We're going to walk through what you need to do about it. So let's get into SAP. Let's explore the setup for the scope of check. Let's talk through the qualifiers for extending it, and let's understand the impacts. The most important thing is to be very honest about where you are, where you want to go, and why. This will lead you to the how and that's the doing that needs to be done before moving along. So today we're going to go in and look at some of the details around what we call a stage one scope of check. And what this is, the rules that we are putting in place to do our availability check to be able to make that promise to the customer and in this case the very starting stage of that is being able to promise against what we have. So that would be our inventory and you may be sitting there going, why are we even talking about whether we can promise against inventory or not, and that's because in order to be able to make a promise against inventory you have to have a degree of confidence that what the system says that you have is indeed what you have. So, if you don't have timely transactions, if you are not passing your cycle counts, or you're not doing them at all, there may be some cases where you have material that's just ineligible for even checking against what it says that you have, and that would be the first place to start to be on your journey to being able to get quality ATP is just simply starting with being able to promise against the inventory that you have. And, if you think about it, as we go through and we're making these promises, it's really the gateway to all the subsequent processes in the supply chain, right? Once we've made that promise to the customer, we want to make sure that we are moving towards trying to achieve it. And so, we've got a variety of videos in this series that talk through different stages of ATP and what the different requirements are and how we get further along in that journey. And so think about this as the very first one, so if you're getting started your ability to be able to promise against the inventory that you do have. Now, it's also really important to note that as you go through the process of making promises to your customer, that there are going to be a variety of times that you are going through and you're conducting that availability check. So sales orders first entered as you're going through, you're making changes to that order, if you're running rescheduling, in the background as a batch job, if you are going to move that sales order from sales order into delivery, then you're checking and potentially with a different rule set all together because there's two things that work together, it's the scope of check, which is what we're going to take a look at today and then the checking role which says based on what stage we are in the process, we would want to have different rules that apply. So let me give you the most simple example, so let's say that you're moving from sales order into a delivery. At the time that you're checking your sales order, you may allow it to check against something like production orders. That would be against scheduled, that would be a stage 2 check. If you were moving into delivery, you might say, Okay, well now that I'm moving into delivery, I want to make sure that I actually have that inventory on hand. So, you're actually restricting that check further because you're starting to put more things in motion. So, the first piece of information to your customer was a commitment, but it was data and information. The second time, you're actually coordinating physical activities. So, now you really want to make sure that before you start to commit that inventory fully to that delivery, that it is in fact on hand and ready to go. So, different process steps, different availability checks as you go through. So, if you're wondering where the availability check lives, a couple of different places in the material master, but we'll focus here today on MRP3, and you'll see that this lives in the same place where you're setting your planning strategy, which we know is how the system is going to react and respond to the demand signal, as well as your availability check down at the bottom. So this is the type of availability check that is in place. And what we're going to do here is we're going to go in and do the availability overview. So I also could have gotten to that right from the stock requirements list, I simply could have gone up and gone into the availability overview and I can get to that under the environment menu. But I can also just go directly in here to CO09, and in this case for my checking rule, I'm going to look at it based on the sales document, and I'm going to go ahead and pop in here, and so what this is going to tell me is what we have currently out there, and then what has been confirmed. And I can go in here and I can look at my scope of check and start to understand what we're checking against. And in this case, this is a very broad scope of check. It's very, very mature. And I'm going to break it down now for you into what this would look like if you were doing a stage one or kind of an inventory only. This means that I trust the inventory that I have on hand, but I'm a little less confident with anything that might be beyond that horizon. And you can see that our end of lead time here is 12/11, today is 11/27, so just about two weeks out into the future is what we're seeing, and you can see we have a total of 25 pieces coming in based on the production orders that we have out there with 19 pieces going out, but we also have zero stock on hand. So let me show you what it would look like if we were doing a scope of check that considered just inventory only. Okay, so if we think about this, so if you've not seen this before, these are the rules that apply to your scope of check, and you'll see the availability check up here. This is related to the scope of check that we're pulling, this is what we're seeing here, it's a rule set that is going to create the inclusions and exclusions for what we are going to account for in the ATP check. And then the checking rule, so when this is applied, in this case for a sales order versus a delivery, or if it was on the production side at the time that we do a planned order versus a production order create versus a production order release. As we move further and further along that cycle, we're going to want to restrict those rules a little bit more. So if we were counting only on our inventory, what we're going to see is a lot of population over here in the stock overview, and what these tick boxes are for the things that we want to include or exclude. For example, if we had high degree of confidence that our inventory was in pretty good shape, then we're going to allow for checking against inventory, and we might include our safety stock, we would generally recommend that, and then we can start to consider if it's stock in transfer, so maybe you have a sister facility that's really close by, inventory counts are pretty good, you can count on that coming in on time, and you might include stock in transfer, or you might include your quality inspection stock. So if you've got a good amount of reliability in your quality inspection process, and you know that those things are releasing timely, and everybody is going through and reviewing them, then you might be able to include quality inspection stock. Now, think about these as being in order, so for example, if you didn't include quality inspection stock and that was part of your process after goods receipt, then you wouldn't want to include anything in the scheduled horizon, like a production order or a purchase order that was coming in. So that's just a side note, it's very, very important. And then these next two include block stock or include restricted use stock. Just as a reminder, block stock in SAP terms is anticipated to not be available for use, so it's generally not going to be included. Okay, and so these are the things that fall into kind of the inventory that we have on hand, and then as we come over here, we see a combination of in and outward movements, and so in our next video about stage two, I'm going to talk through the incoming pieces, but we also want to consider outgoing, so for example, if you have a sales order, we're doing a sales order availability check. We definitely want to include deliveries because they already have stock that's associated with them and likely also sales requirements, so anything that is out there we've already promised against another sales document, we don't want to double dip on that. So those are the kinds of things that you would include, so if you're starting with the stage one, you're likely going to see include safety stock, possibly include quality inspection stock, that's the one you really want to consider, and then over here, you would likely include sales requirements and deliveries in order to make sure that you're fully accounting for what you have outbound as well. So the screen is a little confusing if you're not used to it because it is both in and outward movements but if you really think through the different descriptions here, or if you go any further explore the field, you will see additional information. We'll also have another video that will walk through the replenishment lead time, so stay tuned on that, but that is if you are making a promise against your replenishment lead time, let's say for example, you were in an environment where you really couldn't count on your stock, lead time was the better information for you, that was your only option that might be something that you consider if you're on an extended lead time situation where you've got a particular bottleneck or capacity constraint that you're working through and you're on an extended lead time, then that may also come into play for you as well. So, couple of different options there, but again, starting with what you actually have is the first step in trying to be able to make that and keep that promise. So when that order comes in, you might be accepting the requested delivery date. You might have an estimated ship date in mind based on your overall market stated lead time and then you're actually making that confirmation for go ahead as soon as that inventory is either in quality inspection or has been fully released into unrestricted stock. Welcome back. In this demo, we covered a few important things. First, the difference between making and keeping a promise. Second, what the ATP scope of check looks like. And third, a few of the variations on the most basic scope of check options and how the system reacts to them. It's a journey, and this is simply Step 1. Thanks, Kristie. ATP is an exercise of honesty, integrity, and commitment. It's also an ongoing journey that needs to begin with basics and then grow from there. There's no question this is a hot topic with a lot of differential considerations. Thank you for getting the conversation going, Kristie. Hey folks, if you want to learn more about this topic, ATP, or any other topic related to your customer service, please check out our other videos and of course if you have a particular question, feel free to submit it below.
Step 2: Ensuring Commitments Match Schedules
SAP® ECC
SAP S/4HANA®
New
Customer Service
Demand Planner
Materials Manager
Production Planner
Production Scheduler
Order Fulfillment & ATP
SD; MM; PP
MD04; CO09
Welcome to the video service that unlocks and reveals the hidden value in your system. Hi, my name is Martin and we know the best way to learn is by doing so let's get into it. This video, we're going to focus on SAP's available to promise or ATP scope of check. So Kristie, we have introduced Step 1 already. If we were to sum it up, it was about promising against material you already have. Are you now going to explain to us the next step, which is promising against what we have scheduled? Why, yes I am, Martin. In this demo we're going to go back to the scope of check and look at some examples. Of what we would consider scheduled items. We're going to discuss whether we should or should not include them. And also how the system will react if we do. The integrity here is essential, we don't want to just make a promise we want to feel confident that we can keep it. Alright, I think we're ready for step 2 in our availability check. So if we think about available to promise as being the gateway into all the subsequent things that we try to do in the supply chain in order to satisfy that customer demand, what comes together to allow us to make a quality ATP check are all of these different pieces of this integrated diagram, right? So we have the requirements that we may be pre planning to so things like our forecast or orders, and then we are constantly getting new orders, and when we do that we're going out based on a rule set making a determination on what kind of promise we can provide to the customer. And it's not only what, but it's when, right? So we have to be at a certain point in our supply process before we're going to make that promise to the customer. So they may get some sort of estimated confirmation or acknowledgement up front, and then eventually they're going to get the actual full confirmation once we've hit that point. So just like if you were to go and try to place an order with Amazon and maybe they don't have enough units in stock, and so it gives you an estimated date or it acknowledges your order and then later fulfills the remaining information about when you're going to receive it. So in step one or stage one, we talk through inventory. So being able to promise against what you actually have. So that means that you have timely transactions, you've got good quality, robust cycle counting programs, you've looked at these materials and they're in pretty good shape, so you're ready to promise against what you have. Now we're going to talk about going a little bit further out into what we would consider some of the scheduled horizons, so things that we have on schedule. So that might be things that are externally procured and you're in a buy sell situation, these may be items from your supplier that have either been acknowledged by them or are in transit or on purchase order, it could be stock transfer orders or confirmed stock transfer orders, and it can be production, so it might be your production orders that are ready to rock and roll out on the manufacturing floor. So those are some of the things that we start to consider once we're into step 2 or stage 2. Now this is a big deal, getting there is an enormous accomplishment, it means your exception messages are relatively under control, you've got good housekeeping, you've got a good segment of materials we can go through and you can start to promise a little further out. You're doing capacity evaluation and leveling, you've got a finite schedule that's moving to the manufacturing floor. It's been through its pre flight checks so you know that you have material available, labor and capacity, and you're planning that really well and you're also sequencing it in a way that allows the manufacturing floor to go out and actually execute that schedule. So it's reasonable, realistic, and actionable. And at that point, when you have good schedule adherence and those activities are working harmoniously together, now we're at a good place where we can start to make those promises. And a lot of that is making sure also that you have the correct data or business rules in the system that match your business behaviors. So when we think about the anatomy of an availability check and we spoke a little bit about this in our last video. So if you haven't watched it yet, go back and watch the step one video where we talk about promising against inventory, we talk about the progression. So as you move from sales order into delivery, you will have a different level of finiteness in terms of what it is that you might want to consider. So once you get into deliveries you probably are at a place where you're checking to make sure you actually have that inventory on hand, you got stock and transfer from another facility, it's through quality inspection, whatever the case may be. But based on that level of confidence, because you're physically doing things with that product you're going to have a more stringent availability check versus a sales order. You still want to be really careful you're making a promise that you can keep and you're not making the promise until you're at a good level of confidence that you can keep it. But you have a little bit more room because really what you're flowing is information you're preparing to be able to execute that shipment versus the actual physical movement of the loading and pickpack process and transportation planning. And so there's a couple of different things that come together to form the scope of check, and that's the checking rule, so the stage of the process that you're in. So sales order or delivery or planned order versus production order create versus production order release and then the check in group that has been identified in the material master. Those two things, so the stage of the process and then the rule set that's been assigned, come together to build your scope of check. And in that, it's a list of inclusions and exclusions that help you to get to what is available to promise. And so that's both things that are coming in and things that are planned to go out like sales orders and deliveries that are already created and out there in existence. And so we're going to go back in and look at our availability overview here. So I switched materials on, I picked a different one this time, but I am going to go in and take another look at the scope of check and give you a little bit more explanation. Now, again, the scope of check I'm about to show you is very, very broad, it's assuming a very high level of maturity in the process and what I'm going to highlight for you here are some examples of what we would consider to be the scheduled horizon and how you should think about that. So, this particular material, so the end of lead time, it goes all the way out to the 25th of January, so that's almost two months out. You can see that we're planning on receiving 39 pieces between what we have already in place and what we have coming in on our next couple of planned orders. We also have 41 pieces that are expected to go out, 23 of those have been confirmed, so you can see we have a deficit here that we're trying to accommodate. So there's a portion of our total demand that we don't have any supply in place to cover that, that is going to pass the availability check. So you can see whether it's been confirmed or not right here. So this first order, all 15 pieces, the second order of the 5, only 2 have been confirmed and on the third order of the 21 only 6 have been confirmed. And we'll go through why that is in another video where we talk about the different options for confirmation. But what I'm going to do here is just pop into the scope of checks, if you've never taken a look at this, great opportunity for you to do that, and you'll see here there's all of these different considerations. And so when we were talking last time about inventory, we were talking over here on the stock overview, and we said typically you're going to include safety stock in that and then the next one to really consider are these two right here, stock and transfer. So if you have a high degree of confidence that those transactions are happening on a timely basis, that once something shows as in transfer, it's going to arrive at your facility in good time and in good accuracy. Same thing with quality inspection. If something is going into quality inspection, do you have a great deal of confidence that it's typically going to go off of quality inspection at the time you're expecting it to do so, and that the result of that quality inspection is generally pretty good. So those are some of the things that you would think through on the inventory side. That was a very quick recap of a longer conversation from a previous video. Once we come over here, now we're in more of the proposal stage, and I'm going to talk through some of the elements around schedules. So these are both your inward and your outward movements, and so if you come down here to this little section, reservations, dependent requirements, sales requirements, deliveries. For example, these are things that are other commitments that you might be making. So at the time of sales order create, you might do things like include delivery and sales requirements, depending on your environment that might also include reservations. When you get further along and you're in delivery, you may drop the sales requirements because that might span a very long period of time, maybe you've got sales orders out there for the next three months and deliveries out there for the next two weeks. So you want to be able to prioritize those requirements. You might drop sales requirements and just count deliveries. So considerations for what counts against your available balance for your outbound goods movements. And then we also have the piece where we want to start to think through what kinds of inbound we would want to include. And so this is going to be things like our purchase orders. It's going to be things like our production orders. And you'll see that there are different options for these based on the different level of firmness. So if we look here, you have the option. to either exclude production orders altogether, to take all production orders into account regardless of whether they're in create or release status, or to take only released production orders into account. So for example, a released production order is one that has been pre flight checked. So it has material, capacity, and labor available. It's been finitely scheduled, so it's been sequenced appropriately, and you have good schedule adherence, meaning that the production is likely to finish on time and move through the process at a quantity that is what the production order was requiring. So, those are the things that you would think about if you want to think about release. Now, if you're a little bit more confident, you could trust that the production order that was out there that had not been through all those processes, maybe it's in created status, but you've got really good adherence to the schedule, and even before you hit release status, you know that you're setting yourself up for success. You've got some materials that would be eligible there, then you can go a little bit further out and think about those production orders for inclusion. So similar thought process comes with purchase orders. So, what level of firmness does your purchase order need to be at before you would consider including it in your ATP check, and so you're going to want to look at what is going on with those suppliers and then be able to make a determination on how confident you are whether those purchase orders are going to arrive on time. So, really important to think through the different releases, levels of your production, and then also to think through how reliable those suppliers are for your procurement and whether you've accounted for lead times in all the right places. And the more your confidence builds in that, then the more likely you are to be able to go past just the inventory that you have on hand and now out into the schedule horizon where we really start to think through what it is that we have confidence in. And again, like all of our other master data settings, this is really around grouping and prioritizing, understanding how well that supply is under control, and how well our daily habits are working in terms of being able to use that cadence to keep the crazy chaos at bay and make sure that we're moving through the process in a good fashion. So step one with ATP, promising against what you have. Step two is being able to take a look at some of your scheduled elements like purchase orders that are out there with suppliers, the good deal of accuracy, stock transfers across facilities where you have a high degree of confidence, and production orders either in create or release status starting with release first and then working your way back into created. And if you can do that you're well on your way to a quality availability check where you can make and keep a promise. Whew! Okay, that was a challenging one to wrap up because there is so much to talk about, but the most important thing is being really honest on how predictable and stable the supply is. Today we explored a little bit of the scope of check. Got a good picture of what's considered scheduled. And discussed how we can be sure of whether we've got a fighting chance of including these items in the scope of check to make a promise that we can keep. Yeah, amazing, Kristie, thank you so much. Every client wants to know how to get here and be confident in what they are promising. So folks, if you want to learn more about ATP, scope of check, or be able to improve your customer service, check out our other videos and of course if you have a particular question submit it below.
What Is a Checking Group?
SAP® ECC
New
Customer Service
Materials Manager
Production Planner
Production Scheduler
Warehouse Administrator
Order Fulfillment & ATP
OTC; PTM; DM
MM03; CO09
[00:00:00] Hey folks, Martin here. Welcome to the video service that unlocks and reveals the hidden value in your system. And as we know, the best way to learn is by doing so let's jump straight in. In this video, we're going to be defining what the checking group is. Kristie, tell us more specifically about this checking group. It seems complicated. But I feel like you got a better shot at helping us understand this. I will give it my best shot, Martin. A checking group lives in the material master and that, in combination with the checking rule, defines the scope of check for ATP. And whether that material is even eligible for ATP or not. In today's session. We're going to go in and look at where it lives and what it impacts. This is a grouping technique for materials with like behaviors that should follow the same logic. It's a very important rule and requires good cross functional support and alignment. Let's go in and take a look. There are a couple of definitions that are really important for us to understand because they're the building blocks of how we get to that particular material availability check. [00:01:00] One of those, I would say that there's three we really want to make sure that we understand because they work well together. You've got scope of check, you have your checking group, and you have your checking rule. Today, we're exploring checking group. And if you found yourself on your ATP journey and really struggling with where to apply availability checks or how to apply your availability checks, this checking group, this concept of grouping materials under a particular set of availability rules is one of the key things that we should consider and that's really at the material and plant level So I'll show you when somebody refers to the checking group really where you're seeing that is where you would see it in the availability check field. So if we're on the planning and buying and scheduling and material management side of the house we are used to seeing that right here in the MRP 3 view. Now if we're in the customer experience or sales order management side of the house, we are used to seeing it here under sales, [00:02:00] general and plants. And I can come in here, I need to drop in my sales org and I will need to drop in my distribution channel. I'm saying this for my supply side friends who maybe aren't hanging out here as much and we will see our availability check right here. We can see this one is assigned to a 02, that's an SAP standard availability check. That is for individual requirements. And when we think about our materials, our materials have different behaviors, which would cause us to assign a different checking group to them. For example, if you had materials where batch determination was in play, you may have them assigned with a CH availability check. This all works in conjunction as well with your planning strategies and with other elements of configuration and rules that come into play. One other thing to be mindful of is if you have ever felt like when you go to run your confirmations on your sales orders, all of a sudden something goes hinky and the material that you thought was available is suddenly not [00:03:00] for that sales order. There are a couple of key reasons why that can happen. One we've seen quite a lot recently at clients is that your accumulation settings may be incorrect. So if you don't have accumulation set, there's no accumulation going on, that can cause challenges when your supply plan shifts around, it can cause your sales orders to lose their place in line and you would see that you might be promising inventory that was destined for one sales order to another. Other places where this can happen are really related to your checking groups and to manual behaviors and interventions that come into play when we're doing things like rescheduling or robbing from Peter to pay Paul. So we will have little discussions on each of these topics, but in terms of your checking group and the configuration associated with it, this is another place to call out. Remember on your journey to ATP, you are making those assignments at the material and plant level. So think about your checking group and the assignment of those rules based on a grouping of [00:04:00] materials that are all going to be validated or verified in the same way as you're going through the confirmation process. So in summary. A checking group is assigned in the material master, and it reflects a group of materials that is subject to the same flow of rules for ATP. A checking group works in conjunction with a checking rule to make up a scope of check, and this is one of those master data settings where cross functional consideration and collaboration is essential. Not only does this apply to materials sold to our customers or transferred to our sister facilities, but is also applicable to manufactured parts that need a pre flight check on material availability prior to scheduling or release to the shop floor. Over to you, Martin. Okay, roger that, Kristie. Appreciate it. Sometimes it is helpful to get a clear definition on some of these critical data settings, and also to get a good sense of how they can be applied. I'm sure we've got many more and many more to review. So thank you. Folks, once again, if you're looking [00:05:00] for more data on this particular topic or others, there is a whole video catalog on this website. And of course, if you have a particular burning question, please suggest it below.
What Is a Checking Rule?
SAP® ECC
New
Customer Service
Materials Manager
Production Planner
Production Scheduler
Warehouse Administrator
Order Fulfillment & ATP
OTC; PTM; DM
CO09
[00:00:00] The best way to learn is by doing so welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, Martin here, and in this video, we will be discussing checking rules as a part of ATP scope of check. Now, this is a definition video on focusing on one key term within ATP process that holds a lot of power and is often misunderstood. This can lead to a lot of chaos and confusion as organizations work hard to begin their ATP journey. And understanding or believing in those results actually. Kristie, I know this is a really hot topic. But checking rules, kind of the basics of ATP, take it away. Wait. Who said this was important? I'm only kidding. Yes, checking rules are very important. As we progress through time and march closer to physical execution of the process, it's critically important that we find the right check for the stage it is applied. So for example, in a sales order versus a delivery or created production order versus a production order that's ready for takeoff. [00:01:00] These are important stages in the process and our promise or pre flight checks will likely change as we move through them. What I'd like to do with our demo time today is to. Show you the difference as I apply different checking rules without changing the checking group. I'll show you where you can see this. And some of the common examples of what might change as we go. A couple of key definitions in the background that help us to understand how ATP is functioning circle around the scope of check or what we are allowed to include, what we are not allowed to include in terms of supply, and what we should consider or not consider in terms of demand. Our checking group, which is really the availability check that we're choosing to assign to a grouping of materials, and then what we're exploring today, which is the checking rule. And you can see I'm here in CO09. This is the availability overview. And in this [00:02:00] screen, I can actually go through and look at a material from different perspectives, so different checking rules. So think about this in terms of how we are flowing through our sales order or our production planning cycle. And especially when we have competing demands for manufacturing, for stock transfer, for sales orders out to customers. We can have kind of a collision of rules that can come into play here. And so if you think about it, something like a sales order may be allowed to go through and look at things like confirm production. So production that is out there that's in the scheduled horizon has been released. You may have purchase orders that have been confirmed and on their way and that you would want to consider. But by the time that sales order is going into delivery, or in the case of production, before that production order is being released to the floor, we may narrow down [00:03:00] what we are allowed to consider as relevant supply. That's how we get to the scope of check. So our checking rule helps us to invoke the right scope of check for where we are in the process. And so if we choose one here, we'll go ahead and here just choose sales orders. I just want to show you one thing. We can come in here and we see the availability. We can see our quantity that we have on hand, less what we have for a sales order that's going out, adding to that the production and then reducing that further with the next sales order that is going out after that production is planned to be received. So if we look at that in conjunction with our scope of check, that's going to tie back to the rules for what we are allowed to include or consider at that stage in the order cycle, so for a sales order. If we do something like this, watch, these are all going to disappear here. I'm going to change to a different checking rule, and this is going to be for a delivery. Now I'm going to change this, [00:04:00] I'll do the drop downs that you can see. I'm going to change this to a B for a sales order delivery. I'll go ahead and come in here and you'll see we no longer see the sales orders because in our scope of check for delivery, for our outbound deliveries, we are not including our sales orders that we have confirmed in that scope of check. Now we are competing only with the other deliveries that are out there and we are only including very specific things. You'll see here the production order that we were counting on to promise our sales order against is no longer here. We are only considering the stock that we have on hand. So as we go through and we start to get more real about the physical activities and the cost incurred with moving a sales order either into manufacturing, out the door on a stock transfer order, or out the door on a delivery for a customer, we may narrow what it is that we are choosing to include in that scope of check based on where we are in the process. And the checking rule is what makes that connection for [00:05:00] us. In today's demo. We illustrated the stated definition of a checking rule and demonstrated where to find it and how to see the results. We chatted through some of the common evolutions that may happen as you march forward in time with different activities, getting different levels of commitment . And we discussed some of the most common pitfalls that relate to checking rules. Okay, great. Thank you, Kristie, much appreciated. This makes a lot of sense if you're thinking about it. We have different expectations for the state of our supply chain, depending on where we are in the process. We should have different levels of firmness and commitment and flexibility. So again, thank you for that, I appreciate that a lot. You know, a picture is worth a thousand words and the best way to learn is truly by doing. So folks, if you want to learn more about ATP and checking rules, please check out other videos related to this topic. And of course, if you have a specific question, please feel free to submit it below.
What Is a Scope of Check?
SAP® ECC
New
Customer Service
Materials Manager
Production Planner
Production Scheduler
Purchasing Buyer
Order Fulfillment & ATP
OTC; P2P; PTM
MD04; CO09
The best way to learn is by doing so welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, Martin here, and in this video we'll be discussing checking rules as a part of ATP scope of check. Now this is a definition video on focusing on one key term within ATP process that holds a lot of power and is often misunderstood. This can lead to a lot of chaos and confusion as organizations work hard to begin their ATP journey, and understanding or believing in those results actually. Kristie, I know this is a really hot topic but checking rules, kind of the basics of ATP, take it away. Kristie: Hey, Martin, so great question. Sometimes it's good to take a step back to basics and make sure we're all on the same page with these different definitions. Today, I'm going to use SAP to bring the definition to light and walk through what exactly a scope of check is. What it influences, and how to check and see what scope of check is in [00:01:00] play. I'll also highlight some things that can cause hiccups in the process. Let's go take the tour. Alright, let's use SAP to help give this definition a little bit more life. ~Um,~ I am in CO09, ~um,~ which is the Availability Overview, and I really love this ~list.~ transaction because what it allows us to do is to go through and actually see what is available based on the checking group and the checking rule and it also lets us know ~kind of~ what the end of the lead time is for this item so we know that we should see the situation for planning if we're not running terribly behind we should start to see that even out and we should start to see recovery that should be the next available time to start to take in a customer order. So here's how I got to this transaction. I actually got here from MD04. So I'm going to go ahead and just navigate back and show you how I got here. So I went to Environment and I went to ATP [00:02:00] Quantities. So if you think about MD04 as being the place to be for our planners and buyers and our MRP controllers our schedulers, this is the place to be if you're checking availability, and that might be availability for sales documents, it might be availability for ~um,~ delivery, so customer orders versus deliveries versus stock transfer orders, or even for material that needs to be available for use in manufacturing. And the picture, the rule set that we're going to see is defined by the scope of check and that scope of check is the combination of the checking group and the checking rule. We will have a video that goes through the definition of the checking group and the checking rule, which makes up the scope of check. Now, if you're not sure how you got this particular checking group or checking rule as you were coming into this transaction, let me go back to MD04 and just show you one other thing, this is one of the hidden gems of the stock requirements list [00:03:00] that we highlighted in that video by the same name. So under Settings and Settings, if you come over here on General Settings this is what is controlling the checking rule that you are coming into that transaction, also for when you are doing your order report. So typically for an MRP controller, ~if it,~ if you're buying raw materials, your checking rule is going to be something related to production planning. I've modified that here because this is a finished good, and I want to take a look at it from the sales perspective to see what is going to be available and when. ~So,~ That's how it knew what to pull through, and the other thing I can do is, if you are on the ~um,~ customer service ~or,~ or customer excellence side of the house, you probably are coming directly into this transaction. So I'm just going to do a slash in CO09 and you'll see that it's actually going to prompt me for which checking rule I want to use. We'll talk more about the [00:04:00] definitions, but if you think about this, this is the progression through the process. So planned order versus production order, ~so~ a dependent requirement versus an order reservation, customer orders, a sales order versus delivery, so there's a progression there and that's how it knows what to bring in. And this is important because the combination of these two is what sets the rule for checking availability, so what is allowed to be included versus excluded. And you can see over here in your stock overview, this is the type of stock. This is the kind of stock that is eligible for consideration in the process. It tells us whether we're considering replenishment lead time, so if it's 15 days and we don't have any stock on hand, we know that we can make it and we will have it reliably in 15 days, so we're going to be able to go out and make that promise without any type of capacity constraint or consideration on material availability. We can go in and look at the storage location level information. And then also over here on inwards and outward movement, so [00:05:00] what other types of demand are competing with this particular requirement? And what do I need to factor in as I'm going through and seeing what is left over for this particular item? And then what am I allowed to include in terms of inbound inventory that's on its way in, as well as my certainty, the quality of my housekeeping, and the reliability of my information on what may be over and past due. And this is one where we do want to be really cautious, we want to be able to include receipts from the past and future. We want to be able to get our housekeeping in order and make sure that things are neat and tidy, we've got the correct over and under delivery tolerances. As soon as you start to exclude this, you really do have a significant chance of over planning. So only in very specific business situations should this rule be changed. And the other one that's really big is the replenishment lead time. So if you'd like to know more [00:06:00] about the checking groups and the checking rules that get us to this little playbook that tells us how we're going to determine whether inventory or inbound goods are going to be available for this order, how much we have available to promise, there will be other videos that go through specifically those definitions as well as the requirements for what you should or should not include. But the definition for today, for today's scope of check is the combination of your checking group and your checking rule gives us the rules for what can be included or not in your ATP quantity. Alrighty, thanks for exploring that with me. Being able to clearly articulate a definition can really help to ensure everyone is on the same page and talking about the same thing. One of the things we hope Reveal TV will do is promote a common framework of understanding, which enables critical thinking and excellent conversations. Understanding definitions for the big ticket terms [00:07:00] is essential for getting there. Today we learned. The definition of the scope of check. How we can figure out what scope of check is in play. And lastly, when and what some of the common hiccups may look like. Over to you Martin. Martin: Okay, great, thank you Kristie, much appreciated. This makes a lot of sense if you're thinking about it. We have different expectations for the state of our supply chain, depending on where we are in the process. We should have different levels of firmness and commitment and flexibility. So again, thank you for that, I appreciate that a lot. You know, a picture is worth a thousand words and the best way to learn is truly by doing. So folks, if you want to learn more about ATP and checking rules, please check out other videos related to this topic. And of course, if you have a specific question please feel free to submit it below.
Why Do We Call It the MAD Date?
SAP® ECC
SAP S/4HANA®
New
Customer Service
Demand Planner
Materials Manager
Production Planner
Production Scheduler
Order Fulfillment & ATP
SD; MM; PP
MD04; VA03
The best way to learn is by doing so. Welcome to the video service that unlocks and reveals the hidden value in your system. Martin here, and today we've got a good one, in this video we're going to explore a material availability date, otherwise known as the MAD date. SAP has such a wide variety of dates which all have specific purposes and lead to a flow of information that drives our supply chain. The material availability date is no exception, as is what drives the required on hand date for MRP, traffic light, stock on hand, and exceptions. It's pretty important. We don't want to miss out on what exactly it is. So, Kristie, why don't you tell us exactly why the material availability date is called the MAD date? Because Martin, it's the date that the customers get mad if we don't have material available, and that might be our external customers, or our sister facilities, or even the manufacturing floor. Okay, before I jump into SAP for this demo, did you at least chuckle? That's it, folks. That's as funny as she gets. Yeah, okay. So what will we see in the demo today? We will explore how the MAD date gets determined. And some very important and often overlooked lead time considerations. How it shows up in the stock requirements list and what the impact is on the MRP run and exception monitoring. Off we go! All right, let's go in and see what this MAD date is all about. So, as we previously said, the MAD date is the date that the customer gets MAD if we don't have the product available. It's the date that the product is needed to be on the shelf so that all the other subsequent activities that are required in order to get it out the door to the customer on time based on when we made and are now trying to keep that promise. So, if you go into a sales order, and I'm going to show you an example of what I would call a flat schedule. I'll explain how this is actually working. You may see this a lot on your sales orders and what I want to do is explain what maybe should be happening instead. So let's just go in and we're going to grab the second item and I'm going to go in and I can see that there's a schedule line. So we ran an availability check. There's a schedule line in place and I can see the first date is the 2nd of December, that's when they're looking to get this product from us. And right now we can see that it was not able to be fully confirmed for the 2nd of December but instead has been confirmed partially for the 2nd and partially for the 4th. So this customer is allowing us to do two shipments. So multiple, partial shipments in this case, it happens to be two. Now, if we go in here, though, to the shipping tab, this is what allows us to get to that mandate, and this is so important because this is what drives the supply chain, right? This is the date that we're transferring over because it's the date we've committed to the customer and we're driving our supply chain to be able to meet this date. And if you look here, we have the delivery date of 12/2 and everything else is sitting flat to that date, right? So there's no additional time that is allotted for any of these additional pieces of the puzzle, and SAP has loads of dates and they're all based on lead time offsets. Lead time becomes very, very important, and the really nice thing about SAP is that it allows us all of these different lead time buckets so we can go through and figure out how much time we realistically need in order to accomplish each of these activities in order to be able to make sure that we get this to the customer on time. And so think about it as, you know, your quality inspection time, or your goods receipt processing, or dock to stocks time on the supply side, your planned delivery time, or in house production time, or the time on your routings. Same thing applies for a customer, so we've got a bunch of different things that we have to do. So we're shipping from a particular shipping point, we may have a route and a route schedule involved. The customer may have a receiving calendar that dictates when they're able to receive goods. Let's say it takes five days to ship to the customer and we're responsible for coordinating that delivery. So if the delivery date was 12/2 and we need five days for it to move and make its way to the customer, probably we're going to have a material availability date that is at least five days, if not longer before that in order to be able to make sure that that happens. So if you go into your sales order and you notice that this is really just a flat schedule, think about what kind of time buckets you need in order to be able to set yourself up for success because what you're trying to get to is that material availability date. So the delivery date offset by whatever time is necessary to get that product to the customer, so when do we need to issue those goods in order for it to hit that delivery date. Now for some of us, that delivery date represents the date it's leaving our facility, for others of us that will represent the date it is actually going to be reaching the customer. So you got to know your particular terms with your customer. Based on the date that you want to issue it, when do you need to start pick, packing, and staging for loading? That might be another day offset. If it's export and you have paperwork to do, it may be several days or even a week or two beforehand that's required. All of those things, calculating backwards, the delivery date minus the lead time for your route and transportation time minus the amount of time it takes to pick, pack, and load is what gets you to the material availability date or when that product would be required. And so as you run your ATP check and it's looking to see when inventory can be available, then you're flipping the schedule and scheduling from that material availability date forward for when it actually is ultimately going to get to the customer based on how much time you need to pick, pack, and stage, and load, and when you're going to actually goods issue and then the amount of time it will take in transportation. In addition to that, we have this transportation planning date and this is able to run in parallel, but what it does is it buys us additional time for things like the administrative work of setting up a shipment, going through the process of getting that booked and ready to go so you're able to actually start that process working on that transportation planning, assuming that you're going to hit that material availability date, which again, all has to do with how predictable and stable that supply is and how well aligned the ATP rules are to what it is that you can make and keep a promise against. So again, if you go into your sales order and you go to the schedule line, you look at the shipping tab and you notice that you have a flat schedule here, I really would like to challenge you to think through these different buckets of activities and make sure that you're setting yourself up for success so that customer is less likely to get mad because we will have the correct date in order to allow for all those other activities to occur in this material availability date or the MAD date. That's what's going to drive the supply chain, that's what you're expediting towards, that's what you're working your supply chain to try to achieve, is that material availability date because that's the date that we need to hit in order to make sure that we get the product to the customer on time. Welcome back from the demo, to summarize. The MAD date is the date that the customer gets mad if material is not available. We explored several lead time components that drive the correct date and the importance of getting this right. And lastly, we looked at how the state is driving MRP and exception messages. The date is the entry point for driving the supply chain. It drives all other dates and decisions related to how to best get that supply for the demand. And if we did all the other upfront work on lead time, so long as we meet this date, we have a really good chance of fulfilling our promise to the customer. Good stuff, Kristie. Thank you, once again. If we go to the trouble to really understand how the MAD date is determined, and then work hard to hit that date or manage the client's expectations, we'll be setting ourselves up for success. You know what I've learned today, Kristie? Most of us should not have flat delivery schedules in our sales orders. We really need to think about those lead times. SAP has a lead time bucket for all the different pieces of the process. So getting this right, neither too short nor too long, makes a big difference in efficiency of the flow of material to our customer. Well, I think that's a wrap today. Folks, if you want to learn more about MAD dates please check out our other videos and of course if you have a burning question please submit it below.

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What Is the Purpose of MRP?

Find inspiration on why pursuing MRP is essential

10 min
New
SAP® ECC
Procurement & MRP
PTM; P2P; DM; OTC
MD06; MD05
Hey there Reveal TV community. Today we're going to go back to basics and produce a quick video to sure up the foundational understanding on the planning engine in ERP called MRP. Now we have loads of videos around MRP, but this one is for those of you who are not really using MRP today and want a little level set. First of all, I want to clear up confusion around the acronym. MRP stands for Materials Requirements Planning. Second of all, we commonly hear organizations say that they don't run MRP. Most of the time, this is not true. MRP is merely running along in the background. You've just never had the opportunity to find the value in the results. This is an epic journey filled with value. And today we're going to start with some inspiration. It is in my opinion that there is no better human in this world to get you excited about MRP than my friend, Sean. He has helped dozens of organizations come to grips with the journey and quality of MRP and has seen the outcomes for the business and for the people time and time again. So Sean, please tell us more about the definition and the purpose of MRP. Like many things we encounter in life, getting MRP up and running and delivering great value can be challenging. However, at the core, it's very simple. MRP's purpose is life to the supply, the demand, and it does so by determining what is needed. How many are needed. And by when they are needed to be there. It's time and quantity, it's primary school math, at scale, running on a set of rules, which are discussed in some of our other videos. It's a plan for every part in each location. Now then, let's go and we take a look. Well, welcome to the demo on what is the purpose of MRP. Now, in his introduction, Martin addressed MRP as an acronym and acknowledged that MRP stands for Material Requirements Planning. This is important because it is a good descriptor of what MRP does. However, what we want to do this morning is to use a transaction called MD06, and we are going to look inside of a plant at what does the MRP list look like in terms of the last run when MRP ran. And we'll take a look at that out there and you can see here there is a date at which the last MRP ran, which tells us this is the last time that MRP went to work to produce a plan for replenishment. Now we already know that MRP is responsible for determining what materials need replenishment, how many, and by what date. And that's all according to the rules that we've set. Now, most organizations run MRP on a regular cadence. And so even if you don't trigger it yourself, it's out there producing replenishment plans and managing the balance of supply and demand. It's a really, really good communicator. So let's look at our find in lists, which is really a material finder. Let's just focus ourselves for a moment on the group 4 messages where MRP is telling us what has happened. And we'll notice down here are my group 4 messages on the side. The first one, it's telling us is that these are the new proposals that we might want or need to review and to act on. It then also tells us that these are proposals that have been changed and we might want to look at that in case we've already acted and sent out an inquiry, whatever the situation might be, but we may want tolook at that because it has changed. It can even tell us that the replenishment has been triggered by the explosion of a bill of materials. Now, this last one is important to mention because MRP came about to allow companies to scale effectively as product assortments became more diverse, BOM's became more robust, and with more changes MRP could follow the rules and start letting us know if we had inconsistencies or if there were any other challenges that were out there. Now if you've ever wondered about these messages here that MRP is sharing with you and want to get some more background, I'll close this for the moment, you'll see here's an information tab. Inside of that information tab we get to see the groups, the messages, and what their definitions are. And I would encourage you to go and watch some of our other videos where we've done a ton of work around specific messages in terms of understanding and giving you insight into what they are and how you might want to respond. But if we go back to the Group 4 that we were dealing with, maybe let's just see from the highlights some of those exceptions that are coming out against those materials. You'll notice that it highlights them for me and if I go in to take a look at each one, I start to see my Group 1 messages. Here they are down here. This is a new requirement that came about from the last MRP run. And I get that opportunity to look, here's a good one, it's got plenty. All these new requirements have suddenly hit us, and we're going to have to respond to this, and make sure that we bring those materials in on time. Because often these messages , they get neglected. And we really need to guard against that. We spoke, for instance, earlier on about the message 42, which is the second one. So the proposals have been changed. Likewise, we allow the system to do the heavy lifting, we can get in and we can find a material that has now been changed, where the message is telling us it's been changed and we may want to act on that. And as we just go through, we'll just look at a few of those and you can start to see where these changes are and determine whether that's going to have an issue for us. Now, lastly, what I want to do is just to go back to all the exceptions and look at what's known as Group 8. So we look at these Group 8 messages. This is really telling us that MRP was unable to run, and you'll see there's quite a few of these that are out there, that it was unable to run and we need to fix or address the issue or the master data that is preventing MRP from running these materials. If we were just to take a look at it, here's an example for us, this one says it's in status blocked for procurement, warehouse does not allow for planning. So there's a rule that's put in place, but we still have an MRP type that wants to be planned, and therefore there's a conflict, and we need to take a look at trying to resolve that. Okay, so once more, if we go back to our exceptions, and we just look at a couple of materials, and I'm going to pick one or two. I'm going to pick this material, 1417. I'll say find that material, there it is. And when I start to look at it, here I start to see all of these new requirements that are out there. So I can see a number of new requirements which is message 01 for replenishment. So it's seeking supply for the demand and it's following certain rules. And so we don't have to do the math ourselves. Instead, we can focus on managing the process and then proactively intervening with exceptions as they occur. We saw it earlier on with some of the message 42, the new proposals. That is exactly the same thing that we would want to take some action and make sure that we stay ahead of the game as far as looking at business operations Now, the truth is there are probably tens or maybe hundreds of thousands of parts of several locations to plan across. And we quickly lose the ability to scale when only people are involved. And so MRP, it really is our next best friend, provided we have the right rules set in place to enable accurate replenishment proposals. And so folks, I would encourage you to explore what MRP has to offer. It can be a bit of a hill to climb initially but it gets easier as we go and the view from the other side, I can tell you, is great. MRP is a highly effective approach to managing replenishment at scale when it's set up and running well. It requires the discipline of daily cadence to stay relevant and move from the theoretical to the practical and operational. To recap our conversation today MRP is a rule based engine that produces a proposed plan for replenishment. Its job is to supply the demand. And when it's really humming, it puts us in a position to proactively manage by exception, alerting us to deviations from plan so that we can make decisions on how to best move forward and assure quality of supply. I'm a fan, Sean, that is amazing. Thank you for telling us more about MRP and thank you for showing us the power and the purpose of this particular functionality. Thanks again. Hey folks, if you want to learn more about MRP, there is an entire video catalog on MRP and all the exceptions and results related to that. And if you have a specific question, please feel free to submit it below.

What Is the Ripple Effect?

Seeing is understanding: discover the Ripple Effect visualized in SAP

8 min
New
SAP® ECC
Demand & Supply Planning
DM; P2P; PTM; OTC
MD04; MD13
Hey, hey, welcome back supply chain superstars, Martin here. We've got a good one today. Did you know that there is a tool in SAP that will allow you to visualize the connection between a supply element for a component at the lowest level of the bill of material and the final demand element that is planned to serve? Now, we'll acknowledge that it's not the prettiest graphic that you'll ever see, but for the purpose of impact and analysis and connection, it's a very powerful tool. We have two videos on this topic. One on the visualization end product, and the other goes into detail around the pegging report. What we're talking about today is the end result known as the ripple effect. To take us through this excellent feature in SAP, Sean's going to be sharing with the team about how this specific report can actually help us. Sean, take us away. Well, well, well, Martin. How the tables have turned, my friend. Usually, it's Martin who talks about the ripple effect. Today, I get to put my own spin on it. This is exciting. In our walkthrough today, I'm going to focus on three key things. First, I'll carry on the definition Martin started to frame up on what we mean by the ripple effect. Second, I'll show you how to navigate to it and zoom in and out once you're there. And lastly, I'll give you some insight as to why this is so useful. As they say, a picture paints a thousand words. So let's get in and take a good look. Right folks, so here we are and what we're going to do is we're going to go into a transaction called MD04, which is your stock requirements list. And in this stock requirements list, I've chosen a material PLA-BLK, so this is 3D black printing and it is for plant 1000 and it's going to open up the stock requirements list for me and we can see the details that are currently in there in terms of the requirements and so on. And what I want to do is I want to select one of those supply elements. So here is a planned order at the top and we'll look at that planned order and go to what's known as the pegging report. If you notice down the bottom here is a button called pegging requirements. It has the upward arrow. So I click on that and what it does, is it opens up the pegging requirements for me that's related to that particular planned order. And what I then want to do is I want to say, well, show me this geographically , how does this look from a graphical point of view that portrays what's happening in the pegging report. And on the top button here, there's a graphic. So if I click on that, there it opens it up. And what it's doing, and just simply put what the ripple effect is about, is having a visible view that sees the connection and the links from the supply element component, which is here, all the way through to the intended purpose to which it is supplying and supporting. In this case, it's a forecast. So the intended outcome here, or the support that it's for, is for this forecast, but it could just as well be for a sales order or for a delivery. And in between it, we notice all the layers and levels of production in between where that requirement is coming from and what the supply is trying to supply to. Now, one of the neat things inside of this report is that when you get a much more complicated view than the one that I've got here, which is pretty straightforward, it's pretty simple, it's a great example to show graphically what this looks like. You have this functionality of zoom in and zoom out. And so let's just assume if this was a very complicated and dense, you can hardly read it. If I was to hit the zoom in button, see what happens? It increases the size to the point that I will get to, to say, I can see now what these other elements are in terms of the links between the elements from the supply all the way through to where that demand is coming from. So in this case, as I said, it is a forecast. Now we get to stages very often that it's far more complex than this graphic and that's why we need the zoom in capability. So let me show you a quick example of that ripple effect, now take a look at this one. How detailed is this? Oh my goodness, it really does have multiple layers. There are multiple drivers of demand in between the supply element and the demand element. There's all these different production pieces that are part and parcel of the process. And so what this is showing us that where it is way more complicated, it's very useful for us to be able to use that zoom in functionality so that we can understand the ripple effect. We want to understand inside of this, what is it that these are all touching? What is that ripple effect so that we can get to the point of having debate and really looking to improve things. So if I go back to my example, in this case, now I was going to zoom out. There I have, in this case, fortunately, the entire example. And I can then look at what are all of these pieces of the puzzle that make it up. Now, here's a really cool thing that one can look at as well. The real value of doing this analysis and seeing this graphically is when it comes to the quality of the conversations that are going to direct us towards what that outcome looks like. That's really what the whole notion is about. What is the quality of the conversations that we can use these graphics for? And it's going to help us to uncover issues relating to, say, good or bad forecasts. It may be overdue sales orders. Maybe there's missing materials, incomplete production orders, deliveries, and so on. But it really helps us unpack that. And just by way of a quick example, if I look at one of these planned orders in between. If I was to double click on that planned order, look what happens. It opens up the details that are behind it. And so when I get into that conversation as a team, when I get into that conversation as a production team or as a purchasing team, whatever it might be, I can start to look at really what's going on. I can understand the links that are inside of that and it makes things so much more easy for me to understand. And I can see now from the links, from the supplier all the way through to that demand picture. So it really is a phenomenal opportunity for us to have those conversations. And I want to encourage you, that as you get out there, take a look at the ripple effect that you're seeing on your business and use this graphical functionality to enable you to get to a point where you can have good conversations. And with that, we're back in the studio. I hope you found that walkthrough helpful. Today, we wanted to give you a little bit of how you can be curious and explore in your own system. A few key things to keep in mind. One is the visualization of the ripple effect helps us to get a picture of the magnitude of the impact when we're dealing with a wrinkle in the supply or we're working on changing priorities. Two, this is a visual infographic that can be quickly brought up in meetings to answer questions and demonstrate concerns based on that magnitude of impact we just mentioned. And three, this is the visual representation of the pegging report. We have a lovely video on that for you to check out and it walks through the full anatomy of that report. So there's more to come. Thank you, Sean. And thank you for taking one of my favorite topics on the ripple effect. This is just one of those areas that actually just help us with cross functional understanding and just really understand the impact of up and downstream supply chain challenges. So folks, if you want to learn more about how to apply some of these tools, please use our chatbot that will actually help recommend some videos based on your specific questions. Otherwise, if you have a question for us, feel free to submit it below.

What Is the SLED Date?

Shelf life expiration decoded: acronyms simplified for easy understanding

6 min
New
SAP® ECC
Quality & Batch Management
QM; PTM; P2P; OTC; WM
MD04; MM03; MIGO; BMBC
Hey folks, Martin here. So good to see you guys again. Are you ready to dive into SAP and put it to good use? Well, let's get going. Is your organization challenging itself with ESG performance goals? Well, the good news is that there are many, many ways SAP can actually be a helpful vehicle of enabling achieving these goals. Today, we're going to explore a simple but effective example. We'll be dialing in on SLED and BBD. This is one of the many tools to support making the best use of our available inventory, keeping us and our customers safe and reducing waste. Our guide today is Ed, and he's going to introduce us to SLED, or S L E D and BBD, and show us where and how they are determined. Ed, what would you like to tell our audience today? Thanks, Martin. A lot of good can come from a simple concept, and the SLED and BBD dates are just that. The SLED, or the Specified Limited Expiration Date, and the BBD, or Best By Date, can be tracked at the material and batch level. Tracking these dates in SAP also produces another very important piece of information called the Remaining Shelf Life. This requires a few simple settings, which we'll review today. With these key pieces of data in hand, we now have a few of the foundational building blocks to ensure that we're rotating and moving through our inventory efficiently. We're able to meet customer specific requirements through batch search strategies. And, we can monitor, prioritize, and make usage decisions with our list displays. Let's dive in and go find the places where SLED and BBD live and review how the remaining shelf life is calculated. Where is that shelf limited expiration date, or SLED date? How is it calculated? What does it mean to us? Well, we can answer two of those questions with a look inside the Material Master. These settings live on a tab you may not visit very often. We're headed to the Plant Data Storage Location 1 tab. You can see a bunch of settings at the top around rules for storage. Let's say you're not running full warehouse management, and you need some basic things in place at the storage location level to manage the storage of that inventory. This is where that data lives. Now, if we look a little further down, we have a section on shelf life data. Let's walk through some of these fields. The first one we want to concern ourselves with is the total shelf life. This is the total time the product can expect to be of best quality and eligible for use without restriction. This is measured from the date of manufacture, and that could be our own production, or in this case, it's our supplier's date of manufacture. The next field we would want to consider is the minimum remaining shelf life. This is the rule the system will follow when receiving the goods. A supplier may have shipped us a lot from a while ago. That's okay, so long as we have the designated amount of time remaining. This would also apply if we transferred goods if the information was set appropriately in the receiving plant. Another important field is the period indicator. Here, we can set days, weeks, months, or even years, depending on the nature of the expiration and the associated storage requirements. We can also set a max storage period, restricting the amount of time that we would want to let the material age from goods receipt without review. Interestingly, the time period for the max storage period can get quite finite, down to minutes, seconds, even microseconds. Okay, let's see how this is applied. Let's go into MIGO and go through the receiving process. So here, we'll enter the manufacturing date and tick the item, check it. Okay, and now let's try to violate the rules and change the date. It's not within the allowable time, so we get the message and can work with that. We have several clients in the food and beverage industry that work with the byproducts of other processes. When the milk is coming, ready or not, or the harvest is coming, ready or not, you have to be very smart in what you choose to do with those products to maximize shelf life and meet different requirements for different customers. I'd say no one likes moldy cheese except for when they do. All right, now that we know where these settings are set and referenced, we have some of the foundational building blocks to reduce waste, prioritize use, and support customer specific requirements. Simply tracking this information and reviewing it consistently gives us a jump start, which opens up options and opportunities that we would not have without this additional visibility. SLED and BBD are useful for both procured material and manufactured goods. And through regular monitoring, which we'll explain in another video, we can proactively work to review expiring material and reduce the number of decisions required around disposition of expired materials. Thanks for joining us and I appreciate your time today. As do I. Thank you, Ed. There's no time like the present to put additional focus in this area and explore how SAP can help us meet our ESG performance objectives. This is but one of many pieces of functionality that can help set us apart and set us up for success. Thanks again, Ed. Hey folks, if you want to learn more about these particular topics or other ESG performance goals, please check out our videos or submit your questions below.

What’s the Reason? Exploring Reason Codes

Using reason codes to track root cause and resolve recurring issues effectively

5 min
New
SAP S/4HANA®
SAP Optimization
OTC; P2P; PTM; WM
MD04; MB51; MIGO
Hey there Reveal TV community, Martin here. Do you ever find yourself looking at a transaction in SAP and wondering why somebody did what they did? Possibly even asking yourself why you did what you did. As time marches on, it's harder to unpack those deviations from the expected outcomes. The good news, we have a tool in the toolkit to help you with this challenge, reason codes. Reason codes gives us a quick and easy way to identify, explain, report on the reasons why we took a particular course of action and the difference in the normal expected process and outcomes. For today we're going to have Jason tell us more about it. Jason, tell us more about how to use these reason codes and why they're so important. What was the reason? Thanks, Martin. Chances are reason codes are being used or at least have been set up in some part of your business. They help us with a quick explanation of the course of action that we've chosen. Today we're going to work through a few examples of good use cases for reason codes. And as we do, I'd challenge us to think about how reason codes could open up the door for better reporting and analytics to drive corrective actions or process improvements or cross functional visibility for decision making. Let's dive in and take a look. So why reason codes? Well, if you have well thought out reason codes, and we have a quick and easy way to record the why, here's some examples . Why was this material moved from unrestricted use stock to quality inspection by block stock ? We expect material to move from quality to unrestricted, but to move back to quality and might need a little more information on the why. And if we're moving from unrestricted or quality to blocked, we would definitely not to know why . Was the material damaged, that happens. If we saw a pattern, we might find you need to up our incoming inspections then for a while until we see improvements. Or perhaps we aren't storing this material in the best place for it's survival and we need to think about a different storage strategy. Or maybe it's just not there. We really don't want that one, but sometimes it happens. We don't know where it is, so we block it to make sure that MRP and ATP won't see it as available for use. With a reason code, it makes it easy to quickly review and also spot patterns. Let's take this material, for example. If we look in the stock requirements list, we see three little golden cubes by our starting inventory position. Whenever we see these golden cubes, SAP is telling us we have inventory sitting somewhere other than unrestricted use. So I know there's something going on here. If I'm planning my replenishment, chances are this move to block stock was not on my bingo card for today. Now it's blocked and I don't know why. Wouldn't it be nice if I could just run MB51 for this movement type and see the reason code? Oh, and look right here. I've got three moves due to the material not found. Think it's time to call the warehouse and ask for a count . Things are getting a little out of handout there. Reason codes can help us a ton with reporting and analytics. We can use them in sales orders to help further define blocks. We could use them in production reporting if an activity was not completed or an order was completed short of the requested quantity, and we can certainly use them for unexpected movement or reclassification of material . Keep the list short and intentional. You'll make it easy to get quality information with minimal effort. Now, I'm a curious person and I like to know the why. Knowledge is power, and when you see the same issue popping up over and over again, it's a great opportunity to dive in. Now, a word of caution, require reason codes only when necessary. If you over do it, chances are good that the team will just go on autopilot and that is not what we want. We want quality reasons that drive activities. The choice of reasons should be well thought out and intentional. The goal is to drive transparency on the why. And cross-functional visibility that supports quality decision making. That's awesome Jason. Thank you. You clearly had some good reasons for bringing this topic to Reveal TV. Hey, those are great examples, but as we work to improve service levels and reduce downtime, reason codes would be very helpful in unpacking and resolving the myriad of issues that we deal with every day. Hey folks, I know there's a lot of these little tips and tricks that you could probably find in some of the videos we have, but if you can find one specifically to what you're looking for, feel free to submit it below.

When Your Supplier Puts You on Allocation

Supply is short, and you're on allocation - explore strategies to manage the impact

7 min
New
SAP® ECC
Procurement & MRP
P2P
MD04; MD03
Hey, welcome back Reveal TV fans, Martin here, and I really hope you're thriving. Although I suspect that if you're watching this particular video, you have either trouble on the horizon or in the thick of it right now. If so, we're here to help. And you know that if you're dealing with constrained materials and facing being put on allocation is not a new challenge. Although, the cyclical nature certainly makes us feel like we're running an ultramarathon. As soon as we get one sector of the regional supply chain stabilized, it seems like we just have another one firing up. Now some of that is just normal supply chain life. But notice of allocation is certainly at the more extreme end of the spectrum. It's not fun for anyone. But there are some great tools to help us deal with the situation. And here to help us navigate the world of allocation today is Kelly. Kelly, you're quite the negotiator, I'm really interested to hear how you can introduce these tools to all of us. Thanks, Martin. No one likes to be told they can't have something, or that they are limited in what they can have, even if it's the best, most fair approach for the market served. For a lot of us, our response to the constraint of allocation has been alternate sources, often at a premium. Sometimes we've had to hedge our purchases and work with the burden of inventory carrying costs. Potentially expiring materials if we hedge too much or purchase from a less strategic source. And loads of other fun stuff. You're right. It's no fun. Even for someone who enjoys problem solving through negotiations like me. So here's a few things to know. We're on allocation when a supplier is managing priorities across customers in a limited or constrained environment. This can then limit sales potential to our customers and also result in a much higher cost to serve. I think in difficult situations like this, it is important to know that you're not alone. There are a lot of organizations going through this and comparing notes may be very helpful. For our demo today, I'm going to explain how three tools can work together to help you navigate the challenge of being on allocation. Let's go in and take a look. Sometimes it helps to bring the big picture together. I'm starting here in the stock requirements list. And if you look in the lower right corner of my screen, you'll see that I've asked SAP to show you the transaction code I'm in. This should help you as we go along. This is the current planning situation for a material that I've been told will be on allocation for the "foreseeable future". If you can't tell, I used air quotes for the foreseeable future part. I don't like that. I want a date. So here's what we're going to do. It's August right now, and my lead time is 90 days. I'm going to put a restricted plan in place for the next six months, and we're going to revisit this with the supplier monthly. My normal supplier has told me that to maintain the maximum allocation of X units per month, I need to guarantee a certain volume. I've pushed them, and we've agreed on a target quantity of the units you see here over the next 66 months. I've told them we will pull based on demand, but at a rate of no more than this many units per month. In addition, I am introducing a second source that will take my remaining volume, but at a price that makes us say, yikes. I'm going to have to chat with the sales, customer experience, and product management to see if we will weather the increase or pass some on. We hate to do that, but we may need to have that tough conversation to achieve customer tolerance time. To make this work, we're using several techniques. First, is a scheduling agreement that provides a forecast outlook for our supplier that has us on allocation. They have an idea of the pace of our demand and also an agreement that shows the total target quantity. In this document, I can also work with alternate master data related to lead time or pricing. I can update my source list to see this as the relevant source for the next six months, with a return to normal after that. I am also using firm and trade off zones for the commercial obligation of the information I'm sharing with them. Firm, they are cleared to produce and ship. Trade off, we will take it, but timing is not guaranteed and we've got a generous time horizon to meet our obligation. Second is a contract for my secondary supplier with specific information on the terms of the agreement. We've been eyeing this supplier for quite some time now. This may be an opportunity, if we can get them to give us better pricing and terms. I've asked for scaled pricing, which I will reflect in the price scales of the contract. This contract will also go into the source list as a valid source. Last but not least, I have a quota arrangement in place that's managing the split for me and restricting the volume that can go to my primary supplier. The one that has issued the allocation notice per month. I could base this on all kinds of different periods, but this month is good for now. The final product is in the system rules. That produces a balanced plan within the constraints. We have right now and a relatively easy exit to normal if normal arrives again. I can work with this. Today you were introduced to a few tools that can work together to help you manage the challenge of allocation. We have several other videos that go deeper into these tools and can help you get started. Without a doubt difficult situations require creative solutions. Sometimes people have great ideas for how to navigate rough waters, but the practicality of executing the plan can be daunting. I'm here to say that it can be made manageable. If you have an idea, let's explore how to get SAP to empower you to deliver it. Things change and when it's time, all of these tools we're talking about can be expired or discontinued , offering you a way out and back to business as usual or better. I love a good negotiation. Thank you, Kelly. Great insight. I too love a good negotiation and trying to turn what starts as a seemingly losing situation Into something good for the future. Out of a crisis comes innovation. So navigating tricky waters is a great time to see what you have to work with. This is a good starting point for a conversation. Well, folks, if you want to learn more about how to use some of these tools to be able to deal with suppliers and customer allocations, please check out our other videos as well.

When the Integration Breaks Down

Navigate cross-functional flows and fix breaks to keep SAP running smoothly

6 min
New
SAP® ECC
SAP Optimization
DM; P2P; PTM; OTC; WM
MD62; MD04; CM01
Martin: Hey, rock Stars Martin here. It's time for a chat around what happens when the integration starts breaking down. There's an inescapable truth about being a supply chain practitioner. The supply chain relies on integration and so does SAP. It is the beauty, the power, and the challenge. Getting it right isn't easy and it has both to do with people and a system. Here with the story to further explain is Steven. Take it away, buddy. Steven: Yes, Martin. Uh, the story has trials, uh, it has tribulations, it has people trying to do the right thing and a system that desperately wants to empower them to do those right things. The story revolves around the critical alignment of plan, schedule, and actual. We will seek to describe a scenario where the baton pass is, well, let's just say less than seamless. There's some confusion as to who's on first, and as we move through the process we have so much localized decision making. That we could definitely benefit from less. In short, we're not integrated, we're not aligned, and we can see that in SAP. So what should we do? Well, let's go in and take a look. The story I'm about to tell you is one that we've heard over and over again. It's a story about several individuals doing the best they can within the sphere of what they can control. It's also the story about frustration, confusion, and loss of value. Unfortunately, it's far more common than we'd like to believe. Our story starts with Rachel. Rachel's a demand planner who is the challenging job of painting a picture of what the company expects to sell over the next 18 months. She's a key player in the sales and operations process. She works with sales, marketing, product management to build an unconstrained consensus based plan. She keeps the system up to date with the best information she has and has a good process for monitoring the performance of her plan. Rachel also works with Chris. Chris is her planning counterpart. Chris provides feedback on whether it's feasible to supply the plan and attends the sales and operations planning meetings, and stays engaged with Rachel throughout the month. Now Chris knows that the demand plan is flawed and when product is not available, he feels like it's him and not Rachel that feels the heat. He constantly is fighting fires and he is rewarded for his finesse in crisis management. He works hard to align the schedule with what he sees as the priority needs of the customer, and sees Rachel's plan as information but doesn't really believe it's real. So he makes a plan based on what he thinks will actually happen. He also builds his plan in consideration of a balance of efficiency, service levels, and inventory investment. Not easy, especially since he has to redo Rachel's work in a spreadsheet, but he delivers quality plans to the shop floor every time. Now Dumebi is the recipient of the schedule. She's the supervisor for the first shift and sets up the other shifts as well. Chris's schedule is always changing and sometimes he even has scheduled downtime. He doesn't understand that her goals are all around OEE and absorption, and a lot of times his schedule doesn't prioritize those things. Plus customer service as a direct line to Dumebi and frequently asks her to intervene. Dumebi resequences a schedule and adjusts the quantities for more efficient runs based on what she knows they will need. Now meet Brent. Brent is the sorry soul who's making sure material is available to production. His suppliers think he's impossible. He is constantly making changes and asking for expedites . The things he expedites, production isn't running. Then there's unplanned consumption. For some reason, material planned for a particular run has gone elsewhere. Can't manufacturing make what they're just supposed to make? This team is actually a bunch of individuals. They're each doing the best that they can do, but when the baton is passed, they're looking at it and changing it and passing an entirely different baton onto the next person. What happens when this happens? Let's set the operational and business pieces aside. Each person, each well-intended individual is eroding the confidence of the prior person's work. There is no team, integration is broken down. We have to fix this. We have to get people engaged in conversations. We have to commit to a plan and collectively course correct. We can no longer make localized decisions the norm. We simply cannot win with that strategy. So let's engage as leaders and start making it possible for our individual superstars to become a well-functioning team. Imagine the possibilities. I wish I could tell you that this is a ridiculous overdramatized caricature of an integration breakdown. Unfortunately, it's not and examples like this are found throughout the functional areas of the supply chain. So what are our heroes meant to do? Well, first, if you see something, say something. Don't just go on your own way. But tell the person you take in the baton pass from what you're thinking and why. Let them challenge you and mutually agree on how to move forward. Second, inform SAP. Don't let the person receiving your baton pass wonder what's going on, or they'll come up with their own path forward. Thirdly, after you have a healthy debate, trust in your newly integrated approach and follow the plan until such time that another conversation is needed. Martin: Hey, thanks, Steven. Integration breakdowns are tough, and this is a good example of what happens when we let the problem fester and simply go our own way. We need to have a healthy conflict and figure out how to get back to the same page. Thanks again for the story and of course, the recommendations. Hey folks, if you want to know more about some of these Leadership Digest stories and videos, please check out our video catalog. And of course, if you're not sure or have a specific question, please submit it below.

Where are Exception Messages?

Optimizing demand with exception management strategies

9 min
New
SAP® ECC
SAP S/4HANA®
Demand & Supply Planning
DM; OTC; P2P; PTM
MD04; MD05; MD06; MD07
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin and in this video we are going to focus on where to find SAP exception messages. When used correctly. Exception messages can alert organizations to potential issues with the MRP results or other processes within the SAP. But where are they? Kristie, help us discover where they are. I think I can show you where Martin. Let's talk about where to find this powerful feature. As a buyer or planner, this is the feature that should be helping us most with our day-to-day work. Yet, for many of us, we struggle on how to get started, and in this demonstration, we're going to focus on three key things. First of all, what transactions will lead us to find these exception messages? Second, where the exception messages will actually appear. And third, how we should think about getting started when evaluating and resolving materials with exception messages. Let's learn about exception messages together. So this is a great question. Where do we find exception messages for demand? Have you ever noticed that when you look at where your exception messages are placed that they are not placed against your demand elements, they are only placed against your supply elements. The only one that's a little confusing is safety stock, because safety stock is a demand element, but it's letting you know that the stock is fallen below safety stock level, so it's related to your ability to supply it. So if you think about the purpose of MRP and our purpose as planners is to supply the demand and as buyers to supply the demand. It's our whole, our whole goal is to make sure that we have the right material in the right place, at the right time, the right cost, and the right quality, but our exceptions, because it's communicating to us as folks who are on the supply side of the house, only fall on our supply elements. You can see right here I have this scheduling agreement for this customer. It's actually in the past. Today is the 14th of February. We don't have enough inventory for it. There's no exception message. Where's the exception message? It's on the purchase order that is intended to provide the supply to supply that demand. Interesting, right? There is a lot of exception monitoring available though, for demand side elements. So the first is what I'm going to show you today, which is how we monitor our forecast to see how we're doing there. The second is, a good example would be VA06 for those of you who are on ECC or some of the Fiori apps, for those of you who have migrated to S/4, that let us know what is happening with our sales orders and gives us a lot of exception monitoring and insight into those arenas. Another good example for how we would find some exceptions would be around housekeeping. So we can always look for overdue MRP elements, in our exception monitor related to demand side items. But let's look at one of the exception monitors for managing our forecast, and I'm going to come in here first, and I just want to sum this up. So sometimes it's nice to be able to look at things summed up by periods, so days, weeks, or months, and in this case we happen to be forecasting in monthly buckets, so I want to come in here and take a look, this column here for planned independent requirements. So this is what we have, we can think of it as our open remaining to sell. So if we had planned for the month, this is the balance that we do not currently have a sales order or scheduling agreement pegged against. Our requirements are what we have sold for the month, and then the balance of that is the plans receipts. You can see we're planning perfectly in balance for these items. We're planning to replenish to the total demand, and we're not planning to keep any additional stock. Okay, so then the question becomes if we are starting to see exception messages like request to expedite what caused us to be outside of plan, did we place our purchase orders on time is definitely something we could look at. The other thing we can look at is we can see how we are balancing against our current forecast, and so to do that I'm going to come up to environment and I'm going to go look at this thing called total requirements display. So in the interest of full disclosure, I have a background in demand planning, so this is not blaming the forecast for all of our supply chain woes. I wish that that was the case or blaming the customer, if only the customer would place that order with the lead time that they were promised, if only, you know, the forecasting team would get it together on the demand plan. No, we, we work in supply chain our purpose in life is dealing with the variability and the volatility and the mixed issues that occur. So this is our world and what we're good at working through, but we can get some exception monitoring on how we're performing to the forecast. You can see here all the pieces that are out here, so what we have consumed and where we are able to balance against that forecast and it's easier to do this if we actually go in and we look at the customer view. You'll actually get a red, yellow, and green light here. So these items that are in red at the top, this is demand that does not currently have any forecast that it's able to consume against, and that's why we don't have any information over here to the right. Further down from that we have items that do have forecasts they're able to consume against, so a hundred and this is what's been assigned to it, and we can work our way through until we get out into the future, where we've got greens where there's plenty for us to peg against. So this is our planned quantity, what we're currently pegging against and then based on our consumption rules, how much of that forecast we're able to consume, and so in this case we can see that these sales orders don't have anything, they don't have a forecast that's within their consumption window and so this demand is actually in addition to our forecast. Now this happens in the current period so there's other considerations in terms of how we might be dropping or reorganizing that forecast for the current month, but this is very helpful in determining whether we're ahead or behind. The other piece of this around just rolling it up to these totals is if you can think about the planned independent requirements as you're remaining open to sell. When you exhaust those and the requirements, quantity starts to climb. If you are within your firm zone, your lead time for your suppliers, your firm zone for manufacturing, this is where we'll start to see those exception messages pop up because we aren't in position to be able to supply, so we are overselling plan. The opposite can also happen and we'd be able to see that here if we are underselling the plan. There's lots of plan that is open and we don't have anything currently pegged against it. You know, you can get a look out across the horizons. You can see here for October, we've already consumed the totality of our forecast, we have requirements of 210 pieces, in fact that may be larger than what the original forecast quantity was, and so we can use that customer view for help to determine that and then to be able to have good conversations with our counterparts in the sales and operations planning process, the IPP process, or just in demand planning to work through and resolve any of those exceptions as they occur. So really nice to be able to go through and see how the customer orders are stacking up against that demand and then be able to adjust accordingly and that's how we might be able to detect some of the exceptions that are occurring in our planning process. That and housekeeping are our two main ways to be able to do that because we housekeep both for supply and demand, and we have to push back on the demand in order to resolve the supply. So if we go through and we cancel something, or we delete something, which we should never do, we should close out. If we're doing those types of activities and there's still open demand, then all that will happen is the next time MRP runs, it's just going to regenerate for us, so getting a line of sight on some of these daily views and being able to have those housekeeping conversations with our counterparts definitely helps us to get this cleaned up. So that's where we find our exceptions for demand. So in summary we have covered how exception messages. Show up in key transactions. Highlight areas where our supply is misaligned to our demand. And become a critical daily habit for managing the overall supply chain. Super exciting! Thank you Kristie. We know that exceptions are the lifeblood of buyers and planners daily activities but finding exception messages is important because they highlight potential issues and this allows planners and buyers to proactively work to resolve them before they become larger and time consuming and more impactful into the business. If you'd like to know more about exceptions, finding exceptions and exception management in general, of course plus any other features and function SAP please check out our video catalog and of course if you've got some suggestions we are happy to listen please submit them below.

Where to Focus: QM Lots That Need Prioritization

Identify what's most critical when drowning in inspection materials

8 min
New
SAP S/4HANA®
Quality & Batch Management
QM; P2P; PTM
QA33; MD07; MD04
Hey there Reveal TV community, Martin here. And today I believe we have a quality topic for you. One of my favorite things to see when we're out walking the floor is what's happening to the world of quality inspection. It's such a critical function and often so overlooked. Many of the times the challenge we see in quality isn't the actual defects. It's the efficient movement of material through the inspection process and having the right people, equipment and partners, et cetera, to keep it up. It actually turns into a physical backup on the shop floor, often exploding into exception messages, status confusion, and queue shuffling. Hey Jason, I know this is a tough topic, but such an important one. Tell us more. I completely agree that while quality is central to our processes and while everyone understands that it's a critical step, we really do struggle to keep tabs, keep up, and remain sufficiently resourced. So I can't wait to get into this. Today, we're going to explore how we as planners and buyers and MRP controllers can support our quality colleagues in prioritizing the inspection backlog. In today's video, we will. Identify some past due usage decisions and lock closeouts. Figure out which items have red lights by generating a work list. And use days of forward coverage in our exception messages to help prioritize a list to discuss with our partners in quality. Let's go in and take a look. You'll hear us talk a lot about integration and learning how to work collaboratively across the supply chain using exception messages to direct our actions to the most critical items. It often seems, though, that the quality team gets left behind a bit in this effort. They're off in their own little world, trying to figure out which inspections are most critical, often just taking them in order of start date without really knowing which ones are the most critical to keep the flow of production happening. Other than maybe getting an angry email or phone call when things go off the rails, they're pretty much on their own. Well, out of sight, out of mind is never a good approach to managing critical supply chain functions. So I'm going to share a couple of simple ways that we can help the quality team have better visibility to where they should focus their efforts. Here, you see the selection screen for QA33, which allows us to view inspection lots. We have a number of selection options here to choose from on the main screen, but I want to share a little inside pro tip to expand options. At the top left, you can see a red, green, and blue button. I thought surely this must be someone's flag, however my search proved to be frustrating and I was not able to find it. So, if someone knows out there, I'm curious. Can you send me an email and just let me know which country this belongs to? Or town, or county, I don't know. Whatever. Anyway, this is called dynamic selection options and, when I pop it up, you can see here that I get a bunch of different options that weren't there before. So for example, maybe I want to search QM Lots based on a specific purchase order number or specific purchase org. Those are options that I can use just by clicking here and then I can put my document in and run the list by that. So just a cool little tip that maybe a lot of people don't know about. You can explore this and take note that that button's available in a number of other transactions, so keep an eye out for it, and you might find it can help you refine your searches. Okay, enough of that, for this demo, I'm just going to keep it simple, I'm going to look at plant 1710, and I'm going to use only inspection lots without a usage decision. Now, this can sometimes run a little bit long, so I've already brought the information up on a different screen , and so here we go. First off, I have sorted these on the start date, earliest to latest. Now this is a perfectly logical way to prioritize the list and is often the approach when we're not collaborating as effectively across the supply chain as we possibly could. But how might we use other information in SAP to find out if there's a better sequence to support critical cases? So in this case, I'm going to use the old CTRL Y trick and highlight these guys and then I'm going to CTRL C to copy it to the clipboard and I'm going to pop over to MD07 and upload that list of materials. So I'm only looking at exceptions for those specific materials that I pulled from the QM monitor. So let's run that , and this is a pretty short list, but there's still some good info to be discovered here. If we just went by the dates in QA33, we would inspect one of the lots for QM001, then all four of the lots for this EWMS4-03 material. And then finally, FG129 and the final lots for QM001. But is that really the right approach? Take a look at the three columns that show here the stock days supply, the first receipt days of supply, and second receipt days of supply. What we can see here is that both QM001 and FG129 have red lights over here on the traffic lights, which means that they have a negative supply situation. While the third item is green, meaning that it basically has unlimited coverage. So in this case, if we just follow the dates from QA33, we'd be inspecting four lots of this material here that has no supply disruption and no current demand, while these guys that are having a critical supply situation wait. So that's most likely holding up production and could delay shipping to a customer, which is probably not the best plan. You can do this check very quickly in a daily stand up meeting and provide clear guidance to the quality team on what is most critical for them to complete right now to keep the process flowing. And this is even more crucial if, as we often find, quality is a bottleneck where optimizing the flow is vitally important. So there you have it. A simple way to use the red lights and days of coverage information in the MRP Exception Monitor to better prioritize quality inspections. And I am very serious about figuring out which country that flag belongs to. So help me out, send me an email, let me know what you find out. If it's not obvious, I am passionate about this topic. We so often see quality departments with good procedures that are just struggling to keep up. We need to partner well to provide some perspective on prioritization when there is a backlog. So a few points to take with you. First, Cadence keeps the chaos at bay. Trademark. Regularly review and help your colleagues to review delayed usage decisions or critical incoming inspections. Second, there are all kinds of work lists for status monitoring and QM. Make sure the team knows where to look so that all lots are appropriately addressed. And third, and I can't emphasize this enough, identify and feed your bottlenecks, but don't overfeed them. Work the constraint, look for the pacing that's possible, and adjust your inspection times to reflect reality, then improve that reality. That's what we do to make things better. Hey, thank you Jason. I knew that would get you fired up. Quality both feeds the processes on incoming inspections, and is the last leg in the relay before a product is ready for our customer. We focus on so many of the surrounding processes, but often quality inspection and how we work is prioritized and process is underserved. I'm really glad we're discussing it today. So thank you. Hey folks, you want to learn more about quality management just generally speaking or specifically, check out our chatbot, it will help recommend some videos for you.

Why Do We Call It the MAD Date?

Decoding material availability calculation and its impact

9 min
New
SAP® ECC
SAP S/4HANA®
Order Fulfillment & ATP
SD; MM; PP
MD04; VA03
The best way to learn is by doing so. Welcome to the video service that unlocks and reveals the hidden value in your system. Martin here, and today we've got a good one, in this video we're going to explore a material availability date, otherwise known as the MAD date. SAP has such a wide variety of dates which all have specific purposes and lead to a flow of information that drives our supply chain. The material availability date is no exception, as is what drives the required on hand date for MRP, traffic light, stock on hand, and exceptions. It's pretty important. We don't want to miss out on what exactly it is. So, Kristie, why don't you tell us exactly why the material availability date is called the MAD date? Because Martin, it's the date that the customers get mad if we don't have material available, and that might be our external customers, or our sister facilities, or even the manufacturing floor. Okay, before I jump into SAP for this demo, did you at least chuckle? That's it, folks. That's as funny as she gets. Yeah, okay. So what will we see in the demo today? We will explore how the MAD date gets determined. And some very important and often overlooked lead time considerations. How it shows up in the stock requirements list and what the impact is on the MRP run and exception monitoring. Off we go! All right, let's go in and see what this MAD date is all about. So, as we previously said, the MAD date is the date that the customer gets MAD if we don't have the product available. It's the date that the product is needed to be on the shelf so that all the other subsequent activities that are required in order to get it out the door to the customer on time based on when we made and are now trying to keep that promise. So, if you go into a sales order, and I'm going to show you an example of what I would call a flat schedule. I'll explain how this is actually working. You may see this a lot on your sales orders and what I want to do is explain what maybe should be happening instead. So let's just go in and we're going to grab the second item and I'm going to go in and I can see that there's a schedule line. So we ran an availability check. There's a schedule line in place and I can see the first date is the 2nd of December, that's when they're looking to get this product from us. And right now we can see that it was not able to be fully confirmed for the 2nd of December but instead has been confirmed partially for the 2nd and partially for the 4th. So this customer is allowing us to do two shipments. So multiple, partial shipments in this case, it happens to be two. Now, if we go in here, though, to the shipping tab, this is what allows us to get to that mandate, and this is so important because this is what drives the supply chain, right? This is the date that we're transferring over because it's the date we've committed to the customer and we're driving our supply chain to be able to meet this date. And if you look here, we have the delivery date of 12/2 and everything else is sitting flat to that date, right? So there's no additional time that is allotted for any of these additional pieces of the puzzle, and SAP has loads of dates and they're all based on lead time offsets. Lead time becomes very, very important, and the really nice thing about SAP is that it allows us all of these different lead time buckets so we can go through and figure out how much time we realistically need in order to accomplish each of these activities in order to be able to make sure that we get this to the customer on time. And so think about it as, you know, your quality inspection time, or your goods receipt processing, or dock to stocks time on the supply side, your planned delivery time, or in house production time, or the time on your routings. Same thing applies for a customer, so we've got a bunch of different things that we have to do. So we're shipping from a particular shipping point, we may have a route and a route schedule involved. The customer may have a receiving calendar that dictates when they're able to receive goods. Let's say it takes five days to ship to the customer and we're responsible for coordinating that delivery. So if the delivery date was 12/2 and we need five days for it to move and make its way to the customer, probably we're going to have a material availability date that is at least five days, if not longer before that in order to be able to make sure that that happens. So if you go into your sales order and you notice that this is really just a flat schedule, think about what kind of time buckets you need in order to be able to set yourself up for success because what you're trying to get to is that material availability date. So the delivery date offset by whatever time is necessary to get that product to the customer, so when do we need to issue those goods in order for it to hit that delivery date. Now for some of us, that delivery date represents the date it's leaving our facility, for others of us that will represent the date it is actually going to be reaching the customer. So you got to know your particular terms with your customer. Based on the date that you want to issue it, when do you need to start pick, packing, and staging for loading? That might be another day offset. If it's export and you have paperwork to do, it may be several days or even a week or two beforehand that's required. All of those things, calculating backwards, the delivery date minus the lead time for your route and transportation time minus the amount of time it takes to pick, pack, and load is what gets you to the material availability date or when that product would be required. And so as you run your ATP check and it's looking to see when inventory can be available, then you're flipping the schedule and scheduling from that material availability date forward for when it actually is ultimately going to get to the customer based on how much time you need to pick, pack, and stage, and load, and when you're going to actually goods issue and then the amount of time it will take in transportation. In addition to that, we have this transportation planning date and this is able to run in parallel, but what it does is it buys us additional time for things like the administrative work of setting up a shipment, going through the process of getting that booked and ready to go so you're able to actually start that process working on that transportation planning, assuming that you're going to hit that material availability date, which again, all has to do with how predictable and stable that supply is and how well aligned the ATP rules are to what it is that you can make and keep a promise against. So again, if you go into your sales order and you go to the schedule line, you look at the shipping tab and you notice that you have a flat schedule here, I really would like to challenge you to think through these different buckets of activities and make sure that you're setting yourself up for success so that customer is less likely to get mad because we will have the correct date in order to allow for all those other activities to occur in this material availability date or the MAD date. That's what's going to drive the supply chain, that's what you're expediting towards, that's what you're working your supply chain to try to achieve, is that material availability date because that's the date that we need to hit in order to make sure that we get the product to the customer on time. Welcome back from the demo, to summarize. The MAD date is the date that the customer gets mad if material is not available. We explored several lead time components that drive the correct date and the importance of getting this right. And lastly, we looked at how the state is driving MRP and exception messages. The date is the entry point for driving the supply chain. It drives all other dates and decisions related to how to best get that supply for the demand. And if we did all the other upfront work on lead time, so long as we meet this date, we have a really good chance of fulfilling our promise to the customer. Good stuff, Kristie. Thank you, once again. If we go to the trouble to really understand how the MAD date is determined, and then work hard to hit that date or manage the client's expectations, we'll be setting ourselves up for success. You know what I've learned today, Kristie? Most of us should not have flat delivery schedules in our sales orders. We really need to think about those lead times. SAP has a lead time bucket for all the different pieces of the process. So getting this right, neither too short nor too long, makes a big difference in efficiency of the flow of material to our customer. Well, I think that's a wrap today. Folks, if you want to learn more about MAD dates please check out our other videos and of course if you have a burning question please submit it below.

Work Center Analysis

Assess work center performance for improved outcomes

8 min
New
SAP® ECC
Scheduling & Shop Floor
PP; PTM
MCP7
The best way to learn is by doing. Welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin and in this video we are going to focus on how to take the advantage of SAP work center analysis. When used correctly, work center analysis can help organizations gain insight to how well we're able to run the schedule on the floor and identify where the bottlenecks might lay. It's a valuable way to improve performance and uncover opportunities for improved throughput. So Eacliffe, tell us a little bit more about work center analysis. Sure Martin. Work center analysis is a powerful feature when used correctly, how well a work center is performing and keeping its commitment to its schedule. In this demonstration I'm going to focus on three things. Provide an understanding of what insight this report provides from a work center perspective. How it goes about providing this insight on work center performance. And how to evaluate each work center performance. The intent here is the use transaction MCP7 to perform work center analysis. In this report the data is primarily captured by plant, work center, and month. So let's get into this transaction, and what I'm going to do is, because it's a test system, I'm going to run it for a couple of years. So let me execute this, I'm going to bring up all work centers within this plant that has information. Okay and here we can see that we got information currently sitting at the plant level. So basically we specified the amount of historical information we want to take a look at hence the amount of history was driven by that date range. Ideally we should have zero variances and when I mean zero variances just looking at my screen here, what we can see is we have target lead time, we have actual lead time. So based on our master data, this is how much late time we expect versus based on the production confirmation. The variance is then reflected in this column. In terms of execution time I don't have a variance, but we could see what the target is versus actual. If we want to see what the difference is we can do the quick calculation or you can select this column, come here to comparison to key figures, going to compare the target execution time, I'm going to compare that to the actual execution time. Okay, and here we can see the difference. So we'd spent just over 39 days difference between the two. So the question is, hey, is this something I need to take a look at? Okay. And then even queue time again, we have target queue time, actual queue time. This is the amount of wait we expected based on our master data, we're expecting only one day of queue time, we ended up with 23 days of queue time, so deviation of 24 days. So again, what's going on? And this is sitting at the plant level. So what I'm going to do is do a switch drill down, and I'm going to bring it down to a work center. Let's see what this information looks like. So we have the totals still sitting like before on top, but now we can see who's contributing to the variance perspective, so let's look at this the deviation. So I'm going to sort this. I don't see any negatives. So let's do this, we could see the biggest contributor is coming from this particular work center where we said, yeah, it should take us 9 days when in fact it took us only 1.4 days to fulfill that particular operation for that work center. So this is great, but recognize that, look any kind of deviation, positive or negative that could have a significant risk to our operation. if we are running too fast, like this is implying we may not have other components in a timely manner resulting in a shutdown vice versa, if we are not completing orders in time without operation in time we also run risk to the business. So ideally, our goal is to really bring these lead times into alignment. The other thing I'm going to call out is, notice we see these big numbers here, it's like, wow, this is a big deviation, I mean, the difference is 144 days. So how can this only be 14.4 days at the total level? And we have to recognize that the system is actually averaging these numbers at a total level, so because we are dealing with time we just can't simply add it up, so what SAP has opted to do is to take these number of days and just average them by the number of entries or in this case work centers that we have here. So this can be a bit misleading looking at it, and hence it's definitely good to come down to this work center view and actually look at the information at the work center level. And then just to take this one level further here we can see we had a big deviation the question is, okay, when did this happen? I can pick this single line item, I can then do what is called drill down by, which is this icon here, and we'll dive into that specific work center. I'm going to pick months and we could see we have 4 months listed here and for the most part, things were looking pretty good until we came into 2023. So in this case because there's just one entry we will try and get an answer for what's going on, but it definitely looks like an anomoly and for that reason there's a high probability we don't need to take any action, but still, we don't want to second guess this, we want to determinethe root cause of this. You know, was it a matter of something posted incorrectly, in this case did this order linger around for a couple of years, for example given the number of days, et cetera. So at the end of the day, yes we use this transaction, we focus on columns like lead time deviation, we can compare processing time between the two, like what's going on, actual queue time, and of course we can also take further information to consideration like operation data and so forth. Okay, so this is the type of insight that you can gain from doing a work center analysis to help determine which data set you should be going to, to improve the quality of your master data. So in summary we have covered how work center analysis allows you to. Appreciate the feedback that this report provides by work center. Identify which key figures to focus on in this report. And evaluate each work center performance. Thanks Eacliffe. Using this feature allows real-time information on work center utilization and performance allowing the business to improve production planning, optimize resource utilization, and enhance cost control. If you want to learn more about this topic and others in your SAP features and functions please feel free to check out our video catalog and if you have any specific questions feel free to submit them below.

Work Center Hierarchies and Superior Resources

How to evaluate capacity across similar resources using work center hierarchies

10 min
New
SAP® ECC
Production & Capacity Planning
PTM
CR31; CR32; CR33; CRC1; CRC2; CRC3; CM01
Martin: The best way to learn is by doing so welcome to the video service that unlocks and reveals the hidden value in your SAP system. Hi, my name is Martin and in this particular video we'll focus on using SAP's work center hierarchy to perform capacity evaluation for a group of liked work centers. A debate may take place to define one work center to represent a multiple like machines, or create a work center for each physical like machine and use a group center hierarchy with a superior work center to perform capacity evaluation. So let's get into this. Eacliffe tell us more about how do we do this specifically in this grouping of evaluations of work centers, specifically in a hierarchy. Eacliffe: Hey, thanks Martin. I have set up a demonstration to. Illustrate the functionality of a work center hierarchy and a superior work center. So while it be easier to generate a single work center, or let it represent multiple work centers, this approach can sometimes be challenging when assigning a particular manufacturing order to a specific work center, for example. Regardless of the reason for having a one-to-one definition between a work center in SAP versus the physical, uh, machine on the production floor. By defining a work center hierarchy, capacity evaluation can be done for both the individual work centers and the superior work center. So let's get into SAP and look at how this functionality works. So this is a demonstration on how to aggregate production capacity information for resources or work centers. So you have the situation where you have like multiple, resources or work centers, and the whole point is you want to see, if I combine the capacity information for more than one resource am I able to do so? So the answer is yes, and you have the ability to do this either under discreet production and with production you would use a combination of work center master data setup along with hierarchy information or master data setup, as well as under the PPPI, you would use resources and also the hierarchy master data setup. So I've set up some data to illustrate exactly how this works. First, let's take a look at the resource that I created that basically represents the superior resource. I'll come into change mode, I called it this name here, and let's just walk through some of the views. So on the basic view it's a very light version of a resource. Basically what I'm doing is really creating this object to say, look, this resource represents a superior resource. And you could see that I don't need to maintain any kind of standard value information for this particular resource. Likewise, if I come to the capacity tab, yes I maintain the capacity category because I want to see information from a machine perspective. If I want to see labor, I would create a second entry here for labor category. But again, I would not maintain any kind of formulas. The whole point is that we would obtain the information from the, call it the children resources or work center. And finally, coming here to the scheduling tab, again, there's nothing maintained because again, the information that's needed or that is used by the system would be derived, from the, resources that’s actually doing the production. So with that said let's come back out and now I’m going to come to the hierarchy. So let's look at it in change mode, I gave it the same name as I did the superior resource, the names do not have to match. Okay? So it's your prerogative in terms of what name and convention works for you. You can use the same names or you can use different names. It all depends on what works for you. So with that said, I'm going to come and click on this icon. And it's basically saying, hey, I have this superior resource, you could see the first entry here, and then we have the, what I've been calling the children resource. So we have these two packing lines, 1 and 2. The thinking is that the materials which I produce on, let's say line 1, the majority, if not all of the materials on line one can also run on line 2. So it makes sense to do an evaluation with the two of them combined, just in case I have insufficient capacity on one line, then I can say, okayoverall, do I still have sufficient capacity? And if I do, then I'm not going to worry about it. I'll just move some of the production from line 2 to line 1. So what I'm going to do next is let's take a look at the capacity evaluation itself. So here I am in CM01 and I'm going to come in here. I maintain my plan, and on the planning I'm going to go to work center and I'm going to click on this icon to work with the hierarchy rather then the individual resources. So this is the hierarchy name. I'm going to do a green check here. It gives you a illustration of what the hierarchy looks like. So here's the superior resource, and then I have the individual. I'm not aware of any limitations of how many resources or work centers you can have attached to a superior resource. And of course you can also do multilevel. So I can have SP2, and SP2 could be something, you know, let's call packing line 4 and 5, and then you could have it all roll up into, hey, give me an overall SP network. Okay, so it could be multilayers from top to bottom, and I've got multi resources work centers. With that said I’m going to green arrow back and from here you could see the superior resource as well as the individual resources sitting here as part of the selection criteria. Here, I'm going to do a standard overview. You could see that right now I am sharing that there's 0 capacity required at the superior level and as well as available everything is sitting at 0. If I scroll down we can see that hey, we have a little bit of capacity requirements sitting down here. And then if I come further down, we could see, hey, this resource it does have capacity requirements, and the red lines indicate that I am over capacity. So what I can do from this point is then come here, click on settings general, and you can see in my case, the hierarchy ID, popped in here. And I'm just going to say, okay, you know what show me the capacity, the requirements only at this point. I mean ideally we’d look at two but I want to show the fact that just by turning this on I'm going to do a green check and we can see that, all the requirements capacity required is now sitting up here in the superior. Of course, everything is red because of the fact that we did not turn on the indicator for available capacity. So of course, all entries are over capacity of each week. So what I'm going to do is come back up here and I'm going to come back and let's go back to settings, general, I'm going to turn on the accumulation of capacity. This is the available capacity now we're looking at, I'm going to green check, and you can see that, suddenly everything is white. So the available capacity for the superiors, 32 hours for the first week because of the fact that we got 16 hours coming from packing line 1. And if I come into parking line 2, we expect to see 16 hours also. So you can see, look, still looking at the individual resources, I'm over capacity. But looking at it from a superior perspective or hierarchy perspective, I have more than sufficient capacity week after week. So this tells me quickly that I can move production from one line to the next. Hey, welcome back. In this demo, we covered. What capacity evaluation looks like when we use a work center hierarchy solution in the capacity evaluation. With this approach, a finite production schedule is done to a specific work center. Hence, we would schedule to that specific work center rather than a generic one. Plus, you can specify downtime to a specific work center instead of reducing the number of individual capacities with that generic work center. Of course, the work center hierarchy would pick up all these business scenarios I just identified. Martin: Thank you, Eacliffe, that's actually brilliant. It's good to know that these kind of options exist, right? When it comes to how to set up work centers in SAP, it's not uncommon to implement a solution that works for many business scenarios, but when it comes to finite scheduling, for example, the production planner or operations requires a lower level of detail that may be required creating additional work centers. Regardless of the need for the additional work centers, using a work center hierarchy could be the compromise to bridge the gap. So folks, if you want to learn more about capacity planning, generally speaking, or in the hierarchies, there are other videos for you to check out as well. And of course, if you do have a particular question for us, feel free to submit it below.

Working With Forecast Bias

Ensure SAP supports your forecasts, optimistic or pessimistic, with the right setup

11 min
New
SAP® ECC
Demand & Supply Planning
DM
MM02; MD04
Hey folks, Martin here. Are you ready to tackle uncertainty and challenge? Are you comfortable with confronting the level of risk and uncertainty in your forecast head on? Well, today's the day. Today we're talking about forecast error and bias, and how to put the consumption horizon to work for you in managing your way through the risk that is inherent in your forecast. If this is a challenge for your business, you're in good company. Predicting customer behavior is a challenge for most organizations, and it's a topic that we're going to continue to build upon over time on this channel. In fact, if you search, you'll find other videos on monitoring forecast performance, working with consumption modes, and choosing a planning strategy that addresses different kinds of variability, volatility, and risk tolerance. Check them out. But specifically for this topic, we're going to be talking about forecast bias. To help us today on this topic of forecast bias, we have Kristie. Kristie, I know this is something that you love tremendously. This is something you deal with all the time. You may get even excited about this. So take us away. Yes, it's true. I do love a good demand planning puzzle. And while we may hit temporary plateaus in improving the quality of our forecast on some of our individual materials or products and in some of our segments. What we can do is get really great at managing the risk. And that is what I want to chat with you about today. I remember exactly when the shift in perspective hit me. I was in an IBP meeting that was well on its way to becoming a post mortem on forecast quality, and I remember hurting for my team as they tried to explain all the things that they were doing to try to get the forecast "right". And all the blame that was coming their way for our failures as an organization to deliver to the customer. Our cost to serve is ridiculous and our suppliers are tired of it. Forecast. The shipment was late and the customer is upset again. Forecast. Precious time, materials, and capacity gone because. Forecast. Now I'm a manufacturing gal at heart that also happens to love demand planning. So you know what? I know that SAP and supply chains salute all too well. It looks like this. And it's not helpful. So let's stop doing that. Baby steps are a good place to start. So let's focus the conversation. Supply chains are made up of quantity and time. So today, we're going to focus on time as an ally in dealing with the volatility in quantities. We'll also address our bias. Are we dealing with a bull or a bear? And then we're going to talk about the importance of differentiating where it matters and setting the appropriate rules in place as we consider our plan for every part. One of the tools that we have that can really help us is to understand the bias in our forecast and that is if we are consistently under or over predicting. What the demand will be for a particular item, and this is for those of us who are working on the supply side. We look at this at the material, the plant and potentially even the MRP area level. So it's very granular in terms of how we are observing that forecast. There are a ton of videos to help us to understand and unpack the different tools. I want to bring a couple of them together, though, today in the context of bias. And I'm going to talk specifically about consumption and the way that we can manage our consumption parameters to help protect us against some of the risks that's inherent in our forecast process. Here are a couple of other tools, though, before we go there. The first is we can take our average daily consumption. So that is what we have been using over the last X number of periods and compare it to our projections, our average daily requirement where those are wildly different, that gives us a great way to have a conversation with our counterparts. In demand planning and they can help us to understand the reasons for why that may be different. We want to make sure that we do respect the demand plan, just like when we say that we can't get production done by a particular date or we can't get supply in by a particular date the demand planning team the customer experience team has to trust that we are doing everything in our power to get it there when we see the demand plan and we have the conversation we ask the question at some point we have to say we've done everything in our power to get the best prediction that we can on this particular item. And it's good to ask the questions and certainly if you see something to say something. But at some point I do want to emphasize it is important that we start to work the process and commit. What we're talking about today can help us to manage through the inherent variability and volatility that we're going to experience with demand over time. One of the other things that we can get a quick line of sight on is how our forecast that is in the now is performing. So here's a good example. This is our remaining balance open to sell. It is December right now. We have nothing left and we have requirements for 45 units. Looks like that is a pretty typical demand. You can see November has 48 pieces remaining open. Looks like we might have had a timing issue there. The demand came in in a different time bucket than what we were expecting and we have 36 pieces projected for January. Looking like that's a little less than what we are seeing in the months that follow. So this is where we start to say, okay, what's going on? Are we over under forecasting? Is there some predictability to that? And if so, how can we set our consumption rules in place to help set us up for success? So, let's go in there and take a look. I'm going to go into the material master. This all lives on the MRP3 tab. Now my colleague and friend Patrick has put out a couple of great videos around consumption mode and forward consumption period and backward consumption periods. He's gone through and he's demoed as you change those settings what happens. So I will let him speak with you about that. What I want to address is the consumption based on bias. So how do you think about that depending on if you tend to over or under forecast? Now it's important to note that your consumption mode and the way you're consuming your forecast and what's eligible for consuming your forecast does tie back to your planning strategy. So there is a tight connection there and that is a big topic to explore. But when we're talking about consumption mode, think about it like this. So your sales orders, for example, are coming in and they're eating away at the forecast that is out there, the demand plan that's in the system. I think about them like Pac Man. It makes me less angry when things are wrong. So I think about it like Pac Man. We are coming in, that sales order is eating away at the demand plan. Now sometimes, that Pac Man gets too full and it just stops eating and then we end up with extra forecasts out there that's just hanging out like that November forecast we just saw. Sometimes, in a particular period, it may overeat. So, for example, the December time period that we saw that was completely consumed and now we're moving into January. When we know that we are maybe not right in terms of timing, but we are roughly right in terms of quantity, that is where the consumption mode can really help us. And really that's what it's saying. This is how much or how far out I am allowed to consume that forecast. So at some point, if I tend to under forecast, my demand plan is not high enough. I may want to allow those additional sales orders to sit on top of the forecast that we've put in. So it's going to stop eating away, it is additional incremental demand on top of the forecast. If I tend to under forecast, backward consumption and then controlling or not allowing, or controlling the horizon of forward consumption becomes my friend. So I don't continue to add to the problem. I'm not in a position where I allow it to continue to consume forward to January or February when I know I'm already over my forecast in December. I don't allow that problem to continue because I restrict how far forward I'm allowed to consume that forecast. If I am, over forecasting, so I am in a position where I am planning too much, this is where I really want to lean into that backwards and then that forwards consumption and I might allow myself to go a little bit further back and a little bit further forward in order to smooth that out because that might mean that I am a little bit off in terms of when that forecast is hitting. But if I'm roughly right and I'm confident that I'm going to consume it within the next couple of periods, then I might allow those days to go further out. Your consumption periods are in work days, they are subject to your factory calendar. So make sure that you're aware of that. A lot of times people come in, they put 30 days, they assume it's a month. Depending on your factory calendar, that may not be the case. So that's something really important to be aware of as you're going in and you're adjusting those dates, so you really want to think about whether you tend to under or over predict that demand and then use that to help you to choose the correct consumption mode and the period that you need for being able to smooth out that forecast. So look at your risk buckets and figure out what those bands look like and then adjust the timing so that you're getting the smoothest demand signal to your supply partners. Very, very helpful to be able to come in and fine tune this and make sure that we have the right rules in place so that we don't compile or add on or complicate the situation by allowing that forecast consumption to go too far out and allowing those sales orders to overeat into future periods when we really want to restrict that in if we do tend to under forecast. So whether you're overly optimistic or if you're pessimistic with your forecast, there is help for you here and it really surrounds the consumption mode and the consumption periods and how far out you allow that Pac Man or those sales orders to eat that forecast. You know what all good demand planners have in common? Radical candor, excellent storytelling, and intense curiosity. They live in a world where the good jobs are rare and the criticism is high. So to get better at all this, the first step is to know thyself as a person. As a collective that builds a consensus plan and as products, product families, customer and customer groups, whatever is the right level for you to get to a roughly right picture of demand. We have to be champions of risk and attack it heads on. If we can acknowledge and address where we're most likely to be wrong and historically how wrong without outliers and in which direction we tend to be wrong in, we can evaluate what we need to borrow from and how much time we need. Most importantly, the bias doesn't go away if we ignore it. So we need to work with it, rather than against it, and have SAP help us make it work. We are supply chain stewards, and good ones make it work with the cards that we have, while we are working on getting to a better hand. Much more to come on this particular topic. Okay, wow, Kristie. I mean, you were off to the races on that one. I can't imagine where this is going to go next. Hey folks, I'm sure there'll be plenty more videos to come if you're looking for those other videos we mentioned earlier use the chatbot, it will recommend them for you. If you have a specific question for us, please submit it below.

Working With the Release Date

Releasing requisitions on time ensures supplier success and reliable procurement

8 min
New
SAP® ECC
Procurement & MRP
P2P
ME5A; MD04; ME53N
Hey, welcome back fellow SAP explorers, Martin here. And today we're going to be looking and exploring a feature in SAP that has a strong value proposition, but is often overlooked. What we're chatting about today is the importance of the release date in driving the procurement process. What drives your PO placement today? Do you run off the release date or the delivery date? So today, Kristie is with us, and I know you love the process cadence, so have at it. Tell us more about the value of release date in procurement. Cadence keeps the chaos at bay, Martin and yes, the release date is one of the many dates in the procurement process. And it is one that is often overlooked. But it really represents a critical milestone. It is what helps ensure we're setting our suppliers and ourselves up for success by smoothly running through key process steps with the right amount of time to get them done. Today I want to show you how the release date is calculated and where we can find it. Let's go in and take a look. I love making a Reveal TV video on something that I have done wrong in the past and have found so much value in once I learned what it was for. And I remember in the early days of setting all of this up not knowing exactly when I need to get a purchase order to my supplier and being really worried that I could be past you and passing that ball to them and then not set them up for success and not get what we need when we needed it. So enter math on the part of SAP and enter this lovely field called the start or the release date. The start date if it's production, it is the release date if it is purchase orders or purchase requisitions that need to be converted into purchase orders. It is the starting line for the procurement process. It lets us know when we need to start moving that purchase requisition onto the next stage in order to be able to get that purchase order delivered on time based on all the master data that we have maintained in the system. So if you cannot see this column right now in your stock requirements list, it is hiding from you. And there are a number of columns here that are sometimes missing. Sometimes you'll be missing opening date. Sometimes you'll miss start and release date, and sometimes you'll miss rescheduling date. It's fiddly, but you just have to hover over the fields until you can see you'll see actually a double line arrow appear and then you have to drag that out in order to be able to get theparticular column exposed But this is a good one. And so it lets us know when we need to release. So in order to have this purchase order here on time, we have to start the process or get that purchase requisition converted into a purchase order no later than 08/27/2024 in order for it to get here on September 23rd. Okay, and if I double click in here I can even get a little bit more information without even having to leave my stock requirements list. So I can see the goods receipt processing time for this is 3 days, so the date that it is planned to be available. So the material availability date is the 23rd of September. That means we have to receive it from the supplier so that it can go through all of its stock to stock activities, receiving, quality inspection, etc. We have to have it by the 18th of September, okay? So that means that we have a weekend in there because those are our working days, subject to our factory calendar, and in order to make all of that magic happen so that the supplier can be set up to deliver on time, in order to start our process and get through it, get the purchase order out the door and over to them on time, we have to release this by the 27th of August. And if we go into the purchase requisition, we can further look at those details and see the planned delivery time. Okay, so all of that math is happening for us, we don't have to look at a calendar, it's right here and then all along the way it's letting us know if we have any exception messages. So you can see this is some old housekeeping that needs to be taken care of because not only is my start date in the past, but also my finish date is in the past too. So we really missed the boat on that. So how do you make sure that that doesn't happen? Well, you go to List Display of Purchase Requisition. So you might be using any of the ME57, ME58, ME59 transactions to move through your procurement process. You may be working in ME21N and pulling a list of requisitions. This is another great place to look. This is ME5A, you can see right down here. And when I was coming in here previous life, I would run this based on delivery dates and then try to estimate my lead time offset. Don't need to do that. Come in here, put in the release date. This is everything that you would want to go and work on. So your release date up to whatever the date is that you're working with. So you know, today, tomorrow, if you're about to be out of the office for the holiday break, you might reach out a little bit further than that, but it should be very, very near term. And then you would go in and pull a list of purchase requisitions that were standing out there that needed to go through, be released, and converted into a purchase order. This should not be reaching far out into the future. When we release things to our suppliers early, we can no longer get a good read on their performance or their ability to deliver on time and in full. Because we've released it to them early, we're giving them more lead time than what they asked for. And we also are limiting our flexibility. So the one thing we know about demand is that it changes. And so if we have trouble being correct in terms of time or quantity, we want to make sure that we maintain that flexibility for as long as possible. If you're struggling with that and you're trying to give your supplier more visibility, so maybe you're releasing really early, like this case, this is way out into the future. We don't want to do that. We want to have our dates be nice and tight to what we should be working on today, tomorrow, this week. If you find that you're needing to do that, then chances are you need to explore other options in sourcing such as scheduling agreements or other ways to get a good forecast to your supplier. So make sure you check out some of those other Reveal TV videos and they'll help guide you through that. But this release date is here and it's present in many of our purchase requisition related transactions. Extremely helpful for helping us to produce a list of purchase requisitions that we need to go through and work and get out to our suppliers in purchase orders. So, release date. It's a very, very helpful field available to you in SAP. Welcome back from the demo. As we highlighted today, Release dates represent the date we need to act to give our suppliers the time they need to successfully deliver to us. They can be a leading indicator of process adherence, improvement, or challenge. We can work with them in variants and we can use them to select our requisitions and convert them into POs. And we no longer have to do the math around lead time to determine if it's time to cut that PO or not. And I totally used to do this. I had a calendar at my desk and I was figuring out if it was 63 or 91 days of lead time and what date I needed to release it. Now we even have Google and other tools to help us get better, but why use those when SAP is already doing this work for us? Time marches on Kristie, thank you so much. The release date sounds like an asset to the process that gets us the right signal at the right time. Win win. Thanks again. Hey folks, if you want to learn more about other particular topics related to procurement, we have a whole section on procurement that you can look into. And if you're struggling to find a video, feel free to use the AI chatbot.