Stop the Bleed from Quality Failures and Batch Oversight
Recalls. Returns. Rework. The Cost of Poor Quality Is More Than You Think
When batch traceability and quality controls aren’t embedded in execution, liability, margin erosion, and customer trust are all at risk.
📞 Request a Profit Recovery Assessment.
Why It Matters to Executives
SAP Quality and Batch Management are often treated as compliance checkboxes. But when underused, they quietly drive up costs and amplify business risk. Without accurate batch genealogy or timely quality decisions, you lose control over recalls, carry unnecessary inventory, and risk customer-facing failures. The result? Strategic drag that weakens EBITDA, ties up working capital, and erodes brand equity.
Reveal helps unlock the profit hidden in your operations by making SAP’s Quality and Batch Management tools work as intended—across ECC and S/4HANA.
Common Business Challenges
- Delayed quality decisions stall MRP accuracy and delay production.
- Batch traceability gaps require broad, costly recalls instead of targeted interventions.
- Manual workarounds (spreadsheets, siloed systems) slow reaction time in a crisis.
- Inbound quality issues increase scrap, rework, and downstream defects.
- Unapproved vendors and expired batches creep into production unnoticed.
What We Solve: Fix the Root, Not the Symptoms
Reveal addresses the root causes of quality and traceability breakdowns—not just the symptoms. We eliminate the data trust issues, process inconsistencies, and system underuse that keep SAP Quality Management (QM) and Batch Management from performing.
We help teams move beyond transactional firefighting to intelligent, SAP-driven execution:
- Real-time quality inspection, notification, and disposition.
- Automated batch genealogy, leveraging SAP’s Global Batch Traceability (GBT).
- Integrated workflows across Procurement, Production, and Distribution.
- Clear chain of custody for serialized and batch-managed materials.
- Accurate master data and quality rules to drive proactive decisions.
Business Benefits Executives Can Expect
- Faster, targeted recalls using SAP GBT to reduce liability and recall scope.
- Inventory accuracy and availability improve with real-time quality status integration.
- Reduced rework and scrap costs, driving margin improvement.
- Lower operating costs through automation and fewer manual interventions.
- Increased customer trust and service levels through defect-free delivery.
Client Success Snapshot
A global electronics leader cut recall costs by 62% and freed $14M in working capital by activating SAP batch tracking and real-time quality controls.
Reveal’s Approach: How It Works
Reveal’s oVo® methodology (Discover, Educate, Adopt, Sustain) is designed to change behavior—not just configure SAP.
- Discover where breakdowns in SAP usage are causing risk and cost.
- Educate teams to trust the system, not the spreadsheet.
- Adopt best practices that align process and SAP QM functionality.
- Sustain the gains with embedded KPIs, ongoing coaching, and digital tools.
Why SAP—and Why Reveal
SAP has everything needed to run world-class quality and batch processes—without custom code or bolt-on software. The problem is not the platform. It’s the way it’s used.
Reveal doesn’t reimplement. We unlock the performance potential already in your system—activating core tools like inspection lots, usage decisions, batch status control, vendor certification, and GBT. We bridge the execution gap between SAP capability and operational outcomes.
Ready to Stop the Bleed?
Let’s reduce your quality risk and unlock the working capital sitting behind quality holds and batch confusion.
📞 Request a Consultation
Explore This Topic Further
Reveal provides SAP video learnings related to many topic. Check out this must-see example