W.R. Grace & Co.

W. R. Grace & Co. is an American chemical business based in Maryland. It produces specialty chemicals and specialty materials which makes catalysts, related products and silica based and silica-alumina based materials, used in pharmaceutical/consumer, coatings, and chemical process applications.

CHALLENGES

  • Lack of end-to-end functional integration (silos) across the supply chain
  • A Global Design Model integrated across the company
  • Support for global design for future roll-outs within Grace  
  • Prepare the organization for global design to S/4HANA digital transformation
  • Increased ROI from existing SAP investment

SOLUTIONS

  • Supply chain transformation utilizing Reveal’s oVo®  Methodology focused on optimizing inventory, capacity and production planning, demand management and warehouse material flows to support improving service levels
  • Implement MRP across functional processes in SAP
  • Develop Global Design Model to support standardardization across the organization and build a foundation for moving to S/4HANA
  • Improve service and inventory levels through improvements in data quality and utilization of SAP capabilities
  • Increased effectiveness of supply chain processes
  • Increased product availability to support reliable order fulfillment scheduling and delivery creation
  • Drive operational improvements in supply chain, production planning, materials, and distribution
  • Elevate team member skills applying critical thinking, decrease manual effort, increase trust and user confidence in the system
  • Drive organizational change by educating on SAP best practice and driving alignment of business rules with system settings
  • Establish ownership and accountability of master data and its application 

BENEFITS

  • Inventory optimization:
    • Turns ratio up 32%
    • Average inventory down 13%
    • Dead stock down 14%
  • Enhanced inventory management process to improve visibility
  • Process efficiency improvements:
     • Red Lights down 11%
      • Overdue MRP elements down 70% 
      • Schedule attainment at 80%
  • Improved buying decisions, purchasing spend and warehouse holding costs
  • Optimized capacity management and improved scheduling in SAP
  • Improved visibility, alignment and efficiencies reflected in KPIs
  • Proven model to implement across the organization to improve operational maturity and agility
  • Advanced Grace employee knowledge wealth through SAP best practice education, application, certification, and continuous improvement mindset.

Connect

Discover where and when to connect with Reveal at upcoming webinars and industry events.

MasterClass SAP Supply Chain Bootcamp - Virtual

Nov 2, 2022
Nov 4, 2022
8:45 AM - 12:30 PM CST
Register

Business Planning, Forecasting & S&OP - IBP

Oct 18, 2022
Oct 21, 2022
Orlando, FL
Register

NASCES22 N. American Supply Chain Executive Summit

Sep 12, 2022
Sep 14, 2022
Chicago, IL
Find out more
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